Mercury D4.2L D-Tronic

INTERCOOLER
SERVICE MANUAL NUMBER 22
90-860074--1 FEBRUARY 2002 Page 7A-7
D4.2L Intercooler (continued)
1-Radiator Insert (Heat Exchanger Core)
2-Intercooler Housing
3-Intake Duct
4-Gasket (6)
5-Front Cover
6-Rear Cover
7-O-ring (4 On Engines Equipped With Plate, 3 On Others)
8-Plate (If Equipped)
9-Anode
10 - Anode Plug With Sealing Washer
11 - Drain Plug With Sealing Washer (Not Shown In This View)
12 - Intake Duct Screw (4)
13 - Cover Screws
14 - Stud (2 Lengths)
15 - Engine Cover Spacer
16 - Intercooler Housing Nut
LUBRICANT / SEALANTS / ADHESIVES
Description Part Number
A Loctite 514 Obtain Locally
TORQUE
Description Nm lb-in. lb-ft
Intake Duct Screw
Rear - (All Models) 10 84
A
Side (D21.8L D-Tronic
Only)
10 84
B End Cover Screw 40 30
C Anode Plug 13 120
D Intercooler Housing Nut 32 24