I-DRIVE TECHNICAL MANUAL PG DRIVES TECHNOLOGY
12.2.1 Read Timer ........................................................... 84 2.1 Surface Variant ......................................................96
12.2.2 Clear Timer ...........................................................84 2.2 Inset Variant ........................................................... 96
3 Mounting .....................................................97
Chapter 4 – Diagnostics......................................................85
3.1 Handling ................................................................97
1 Introduction................................................. 87
3.2 Surface Variant ......................................................97
3.2.1 Fixing...................................................................... 97
1.1 Diagnostic Procedure ............................................87
3.2.2 Sealing................................................................... 97
1.2 Detecting A Trip Has Occurred ..............................87
3.3 Inset Variant ........................................................... 98
2 Trip Types And Possible Causes ................... 88
3.3.1 Fixing...................................................................... 98
2.1 Trip Type 1 – Low Battery Voltage........................... 89
3.3.2 Sealing................................................................... 98
2.1.1 Low Battery Voltage ............................................... 89
4 Wiring...........................................................99
2.1.2 Very Low Battery Voltage ....................................... 89
4.1 Wire Gauge ........................................................... 99
2.2 Trip Type 2 – Motor Open Circuit............................89
4.2 Connectors............................................................ 99
2.3 Trip Type 3 – Motor Wiring Trip ................................89
4.2.1 Surface Mount Variant ........................................... 99
2.3.1 Motor Shorted To Battery Positive ........................... 89
4.2.2 Inset Variant ........................................................... 99
2.3.2 Motor Shorted To Battery Negative ........................ 89
2.4 Trip Type 4 – Not Used............................................89
5 Connections ..............................................100
2.5 Trip Type 5 – Not Used............................................89
5.1 Surface Variant ....................................................100
2.6 Trip Type 6 – Inhibit Active ...................................... 89
5.2 Inset Variant ......................................................... 100
2.6.1 Inhibit 1 Active .......................................................89
5.3 Controller Connections........................................ 101
2.6.2 Inhibit 2 Active .......................................................90
5.4 ESD Connection ..................................................101
2.6.3 Blink – Sleep Mode................................................. 90
5.4.1 Surface Mount Variant ......................................... 101
2.7 Trip Type 7 – Throttle Trip.........................................90
5.4.2 Inset Mount Variant.............................................. 101
2.7.1 Parallel Speed Pot. Wiper Error ............................... 90
6 Electromagnetic Compatibility (EMC)........101
2.7.2 Throttle Reference Error.......................................... 90
6.1 Immunity and Emissions ...................................... 101
2.7.3 Series Speed Pot. Wiper Error .................................90
6.2 Electro-Static Discharge (ESD).............................. 101
2.7.4 Throttle Displaced At Start-Up.................................90
2.7.5 Belly Button Active At Start-Up ................................90
7 Production Tests .........................................102
2.8 Trip Type 8 – Possible Controller Fault.....................91
7.1 Mounting ............................................................. 102
2.8.1 Possible Controller Fault .........................................91
7.2 Cables and Connections ....................................102
2.8.2 Record Of Possible Controller Fault........................91
7.3 Operational Test .................................................. 102
2.9 Trip Type 9 – Solenoid Brake Trip............................. 91
2.9.1 Short Circuit In Solenoid Brake................................ 91
Chapter 6 – Warning Summary.................................. 103
2.9.2 Open Circuit In Solenoid Brake ..............................91
1 Introduction ...............................................105
2.10 Trip Type 10 – High Battery Voltage........................91
2.10.1 High Battery Voltage .............................................91
2 Warnings....................................................105
2.10.2 Very High Battery Voltage .....................................91
2.1 Driving Technique ................................................ 105
2.11 Programmable Setting Changed ..........................91
2.2 Hazards................................................................ 105
3 Servicing Of Defective Units ........................ 92
2.3 Safety Checks...................................................... 106
2.4 Pushing Your Machine ......................................... 106
2.5 Programming ...................................................... 106
Chapter 5 – TruCharge Module......................................93
2.6 Servicing .............................................................. 106
1 Introduction................................................. 95
2.7 Program Settings.................................................. 106
1.1 Surface Mount Variant ...........................................95
2.8 Charger Interlock................................................. 107
1.2 Inset Variant ...........................................................95
2.9 General ............................................................... 107
2 Dimensions.................................................. 96
2.10 Motor And Battery ................................................107
SK76977-07 6
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