The
body
Section Q
4 Carefully drill
off
the rivet heads using a
3·97mm
(
3
5
2
in) dia. drill, and then tap rivet
shafts from the frame.
5
Press
the silent channel back into the frame
and
fully
lower
window.
6 Prise the silent channel from the
top
of
the
frame,
drill the heads
off
the six retaining rivets,
and tap the shafts from the frame.
7
Pull
window
frame slightly forward and then
lift
from the door.
8 The
window
glass can then
be
removed
from the base
of
the door.
9 Remove the shafts
of
the rivets,
eight
in all,
which
will
have fallen
into
the base
of
the door.
To
replace
1 Place the
window
glass in the base
of
the
door.
2 Locate the
window
frame in the
door
and
carefully
lower
over the
window
glass. Ensure
the
glass fits correctly in the silent channels.
3 Prise the silent channel from the
top
of
the
window
frame and secure
top
half
of
the frame
to
the
door
using six
3·175
x
12·70mm
(0·125
x
0·50in)
rivets.
4 Press the
silent channel back
into
the frame
and raise
window
glass.
5 Prise the silent channel from the bottom
of
the
window
frame and then rivet frame
to
door.
6 Press the
silent channel back
into
the frame
ensuring it is
squarely seated.
7 Lower
window
glass.
8 Replace regulator mechanism, waterproof
sheet,
door
lock
mechanism and
door
casing, etc.
Side
door
weatherstrips
To
remove
and
replace
(see
Figure
2)
1 Remove regulator handle and
door
casing
as
previously described.
2 Using a
3·97mm
(a5
2
in)
dia. drill, carefully
drill
the heads
off
the rivets securing
weatherstrip
to
door
casing.- Remove rivet
shafts.
3 Position
new
weatherstrip and secure
to
door
casing
with
six
3·175
x
8·89mm
(0·125
x
0·35in)
rivets.
4
With
the
window
fully
open carefully drill
the heads
off
the rivets securing outer
weatherstrip
to
door.
5 Push the rivet shafts through
into
door
body
and then peel weatherstrip from door.
6 Remove
all signs
of
adhesive from
weatherstrip seating on door.
7
Smear a
light
coating
of
adhesive on
new
weatherstrip and its seating on
door
and leave
until
tacky.
3
8 Fit weatherstrip
to
door
and rivet in position.
9
Replace
door
casing and regulator handle.
Side
door
To
remove
(see
Figure
2)
1 Peel back the carpet from
footwell
side
sufficiently
to
clear
door
hinge access panel.
2 Unscrew six No. 8 self tapping screws and
remove hinge access
panel.
3
With
an assistant supporting the
door
remove three
:!-
UN
F set screws, complete
with
plain washers and lockwashers, securing
lower
door
hinge
to
body. Remove single:!-
UNF
set
screw, coachwasher,.
lockwasher and
nut
securing hinge box
to
support plate and body.
4 Repeat operation for upper hinge and
remove door,
complete
with
hinges, from
vehicle.
5
If
necessary, the hinge support plate can be
withdrawn
through access aperture after
removing
two
-l
UN
F set screws, coachwashers
and lockwashers.
6
Replace in reverse order.
Door hinge
To
remove
(see
Figure
2)
1 Remove
door
as
previously described.
2 Unscrew
four:!-
UNF
countersunk set
screws,
complete
with
lockwashers, and remove
upper hinge from door.
3 Repeat procedure for
lower
hinge.
4
Replace in reverse order.
Rear
door
- van
To
remove
(see
Figure
3)
1 From underneath R.H. rear wheel arch
disconnect rear number
plate lamp lead at
snap connector.
2 Remove
two:!-
UNF
nuts, lockwashers and
plain washers from upper and
lower
hinges and
lift
rear
door
from vehicle.
Withdraw
the
four
fixing studs.
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