Reliant SUPER ROBIN - User Manual

Details of engine cylinders, bore, stroke, capacity, compression ratio, valve clearance, and performance.

Specifications for the brake system, including front and rear sizes and handbrake type.

Details on the front and rear suspension systems, including types and components.

Schedule for maintenance operations based on mileage or time intervals.

Procedure for checking chassis squareness using critical points and diagonals.

Procedure for removing, reassembling, and checking front hub bearings.

Procedure for removing, dismantling, and reassembling the stub axle assembly.

Procedure for removing and dismantling the steering box and column.

Detailed procedure for removing and installing the complete engine and gearbox assembly.

Procedure for removing and replacing the flywheel and its ring gear.

Procedure for removing and replacing the oil pump assembly with the sump removed.

Procedure for removing and replacing the crankshaft rear cover and oil seal.

Procedure for removing and replacing the timing chain cover, oil seal, and gasket.

Procedure for removing the cylinder head assembly from the engine block.

Procedure for removing, replacing, and assembling pistons, connecting rods, and bearings.

Procedure for removing and installing the crankshaft, including bearing checks.

Procedure for removing and installing the camshaft, including end-float checks.

Procedure for removing and replacing camshaft bearings using special tools.

Procedure for removing, machining, and replacing cylinder liners.

Key specifications for engine components like cylinder head, crankshaft, pistons, and camshaft.

Procedure for removing and installing the gearbox assembly.

Detailed steps for dismantling the gearbox components, including selectors and shafts.

Procedure for dismantling and reassembling the mainshaft assembly.

Step-by-step guide for reassembling the gearbox components.

Procedure for removing and replacing the clutch operating fork, lever, and thrust pad.

Procedure for removing and dismantling the clutch and brake pedal assembly.

Procedure for adjusting the clutch cable and checking pedal height.

Troubleshooting guide for common clutch lining issues like polishing, glazing, and oil contamination.

Method for checking driveshaft wear, including joints, spline, and yokes.

Procedure for fitting new halfshaft bearings with the axle still in the vehicle.

Detailed steps for dismantling the rear axle components.

Procedure for determining differential end float using specific tooling.

Procedure for setting the pinion depth and preload using specific tools.

Procedure for determining and setting the correct backlash between pinion and crown wheel.

Detailed method for setting backlash using a dial gauge.

Technical specifications for the rear axle, including ratio, torque, and backlash.

Procedure for adjusting the front brake shoes using an eccentric pin adjuster.

Procedure for adjusting the rear brake shoes using the adjuster spindle.

Procedure for bleeding air from the hydraulic brake system.

Procedure for fitting new brake shoes to the front brake system.

Procedure for fitting new brake shoes to the rear brake system.

Diagnosis and procedure for removing the master cylinder.

Recommended jacking points under the chassis and safety precautions.

Procedure for removing and inspecting wheels, including cleaning and torque specifications.

Diagnosis and replacement procedure for the fuel tank sender unit.

Procedure for testing, removing, and dismantling the fuel pump.

Information on carburettor adjustments, removal, and dismantling.

Procedure for adjusting slow running and fast idle on the 30 IZ and 30 IZE carburettors.

Troubleshooting steps for engine starting difficulties when cold.

Troubleshooting steps for engine starting difficulties when hot.

Information on carburettor adjustments and emission regulations.

Procedure for seat adjustment, removal, and dismantling of front seats.

Overview of the ignition system components and troubleshooting.

Procedure for adjusting and replacing contact breaker points.

Procedure for setting correct ignition timing using two methods.

Overview of the starting system components and troubleshooting.

Overview of the charging system, including battery, alternator, and warning light.

Description, maintenance, testing, and removal of the battery.

Wiring diagram showing the complete electrical system layout.

Table of tightening torques for various engine, gearbox, and chassis components.