The engine Section F
27
Pull engine and gearbox assembly
slightly
forward, lift
to
clear engine
front
mounting
brackets and then carefully
lower
assembly
onto
a suitable base.
28
Unscrew
two
1
5
6
UNC
bolts and six
1
5
6
UNF
nuts, complete
with
lockwashers and
separate engine and gearbox
assemblies.
29
Remove ancillary components (see
appropriate section) and carry
out
the necessary
service operations.
To
replace
1 Refit ancillary components.
2 Secure engine and gearbox
assemblies
together using six
1
5
6
UN
F nuts,
two
1
5
6
UN
F
bolts and lockwashers.
3 Support the engine and gearbox
with
lifting
gear or a suitable
jack
and offer
up
to
the
vehicle chassis.
4
Carefully raise the assembly and locate
engine
mounting
rubbers in front chassis
mounting
brackets.
5 Raise the gearbox and position gearbox
support bracket in
line
with
its chassis
mounting, and secure
with
four
1
5
6
UNF
set
screws and
self
locking
nuts.
6 Reconnect drive shaft
to
gearbox rear
coupling
with
four
1
5
6
UNF
bolts, nuts and
lockwashers.
Figure
1
Cylinder
block
1 Cylinder
block
27
Stud. plate
to
block
2
Stud. cylinder head
28 Nut. plate to
block
7 Secure engine
front
mounting
rubbers
to
chassis
with
two
~
UN
F self locking nuts and
washers.
Note:
Ensure
mounting
rubber restrictor cups
are
correctly fitted
if
removed
when
dismantling
engine.
3
8 Reconnect heater hose
to
heater water valve.
9 Fit engine rear access panel
to
bulkhead
with
six No. 8 self tapping screws.
10
Locate gear lever in gearbox
top
cover and
secure
in
position
with
cap and retaining clip.
11
Lower
centre console,
including
rubber
gaiter over gear
lever, and
fit
to
driveshaft
tunnel
with
two
No. 8 screws.
12
Replace gear lever knob and check that the
rubber gaiter is
correctly seated.
13
Fit locking nuts and press choke and
heater knobs
onto
control cables on centre
console.
14
Reconnect speedometer cable at gearbox
rear cover.
15
Refit starter
motor
to
gearbox casing.
16
" Reconnect exhaust
downpipe
to
manifold.
17
Reconnect heater hose at water pump.
18
Reconnect clutch cable at
clutch
operating
arm.
53
Lockwasher. plate to
block
54
Oil seal. crankshaft rear
3
Stud, cylinder head 29
Lockwasher, plate
to
block
55
Rear cover. oil seal retainer
4
Stud. cylinder head 30
Cover.
timing
chain
56
Gasket. rear cover
5
Stud, cylinder head
31
~asket
cover
57
Set screw. cover
fixing
6
Stud.
water
pump
32 Oil seal. cover
58
Set screw. cover
fixing
7 Stud. alternator strap
33 Bolt. cover
59
Washer, cover
fixing
8 Stud. fuel
pump
34
Bolt. cover
60
Lockwasher. cover fixing
9
Stud. main bearing housing cap 35 Bolt. cover
61
Dowel. crankshaft cover
10
Washer. main bearing housing cap 36 Lockwasher. cover
62
Sump
11
Nut. main bearing
housing
cap 37 Nut. cover
63
Plug. sump drain
12
Core plug. camshaft 38 Oil filter
64 Washer. plug
13
Bridge piece.
block
front
39
Adaptor. oil filter
65 Gasket. sump
14
Bridge piece.
block
rear 40 Plug.
oilway
end
66 Set screw. sump
to
block
15
Packing. bridge piece
41
Switch.
oil
pressure
67
Washer, sump
to
block
16
Screw. bridge piece
42 Plunger. oil pressure release
68
Lockwasher. sump
to
block
17
Cylinder liner
43
Spring. oil pressure release 69
Nut. cylinder head
18
Plug. water drain
44
Retainer. oil pressure release
70
Washer. cylinder head
19 Washer, plug 45 Washer. oil pressure release
71
Nut. cylinder head
20
Dipstick 46
Insert. oil pressure release
72
Lockwasher. cylinder head
21
Tube,
dipstick
47
Mounting
plate. rear
73
Mounting
rubber.
front
7A
rlln
mn11ntinn
r11hhPr
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