Rockwell Automation Allen-Bradley Dialog Plus 1503D - Page 4

1560D-UM051D-EN-P – February 2005
ii Table of Contents – MV Dialog Plus Medium Voltage Controller User Manual
Installation Chapter 2 Page
Receiving........................................................................................... 2-1
Safety and Codes ............................................................................... 2-1
Unpacking and Inspection ................................................................. 2-1
General Precautions........................................................................... 2-2
Transportation and Handling............................................................. 2-2
Installation Site.................................................................................. 2-3
Mounting......................................................................................2-3
Grounding Practices.....................................................................2-4
Recommended Torque Values ...........................................................2-4
Power Connections............................................................................ 2-5
Power Wiring .................................................................................... 2-8
Interlocking ....................................................................................... 2-8
Installation ......................................................................................... 2-9
Physical Location........................................................................ 2-9
Fan ...............................................................................................2-9
Ground Bus Bar ...........................................................................2-9
Power and Control Wiring...........................................................2-9
Control Cables .............................................................................2-9
Fiber-Optic Cables .......................................................................2-9
Power Factor Correction Capacitors..........................................2-10
Surge Arrestor Protection Devices .................................................. 2-12
Motor Overload Protection.............................................................. 2-13
Emergency Bypass.................................................................... 2-13
Two-speed Motors .................................................................... 2-13
Multi-motor Protection ..............................................................2-13
Human Interface Module................................................................. 2-14
Connecting the Human Interface Module to the Controller ......2-15
Control Enable ...........................................................................2-16
Communication Modules ................................................................ 2-18
Wiring...............................................................................................2-19
Accessory Requirements........................................................... 2-19
Converter Modules .......................................................................... 2-20
Control Terminal Designations ....................................................... 2-22
Commissioning Procedure Chapter 3
Preliminary Set-Up............................................................................ 3-1
System Characteristics ...................................................................... 3-2
Preliminary Check ............................................................................. 3-3
Programming ..................................................................................... 3-3
MV Dialog Plus™ Module..........................................................3-3
Hi-Pot and Megger Test .................................................................... 3-4
Power Supply Tests ........................................................................... 3-6
Control Function Tests ...................................................................... 3-9
Resistance Checks ........................................................................... 3-10
Start-Up ........................................................................................... 3-10