Rockwell Automation Allen-Bradley Kinetix 7000 - Page 104

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104 Rockwell Automation Publication 2099-UM001G-EN-P - December 2022

Chapter 4 Connect the Kinetix 7000 Drive System

Notes:

Main Page

Table of Contents3
Preface7
Summary of Changes7
About this Publication7
Who Should Use this Manual7
Conventions Used in this Manual7
Additional Resources7
Start9
About the Drive System10
Typical Drive System Diagrams11
Catalog Number Explanation16
Agency Compliance16
CE and UK Requirements - System Without LIM17
CE and UK Requirements - System with LIM18
CE and UK Requirements - System with DC Common Bus18
Through 8720MC-RPS18
Install the Kinetix 7000 Drive System19
System Design Guidelines20
System Mounting Requirements20
Transformer Selection20
Circuit Breaker/Fuse Selection21
Enclosure Selection21
Minimum Clearance Requirements25
Minimizing Electrical Noise26
Bonding Modules26
Bonding Multiple Subpanels28
Establish Noise Zones28
Cable Categories for Kinetix 7000 Systems33
Noise Reduction Guidelines for Drive Accessories34
Mount the Kinetix 7000 Drive37
Kinetix 7000 Connector Data39
Locate and Identify Connectors and Indicators40
Digital and Analog Input/Output (IOD) Connector Pinout43
General-Purpose I/O (GPIO) Terminal Block Connections44
General-Purpose Relay (GPR) Terminal Block Connections44
Motor Feedback (MF) Connector Pinouts45
Auxiliary Feedback (AF) Connector Pinouts47
Safe Torque off (STO) Terminal Block Connections48
Control Power (CP) Terminal Block Connections49
Power Terminal Block (PTB) Connections49
Control Signal Specifications52
Digital Inputs (IOD Connector)52
Analog Inputs (IOD Connector)58
Analog Outputs (IOD Connector)60
General-Purpose I/O (GPIO Connector)61
General-Purpose Relay (GPR Connector)62
Sercos Connections63
Safe Torque off (so Connector)63
Control Power Specifications63
Motor (MF) and Auxiliary Feedback (AF) Connections64
Motor and Auxiliary Feedback Specifications64
Connect the Kinetix 7000 Drive System69
Basic Wiring Requirements69
Building Your Own Motor Cables70
Shielded Motor Cable70
Required Cable Types70
Cable Sizes71
Conduit71
General Wire Guidelines72
Routing the Power and Signal Cables72
Determine the Input Power Configuration73
Grounded Power Configurations73
Ungrounded Power Configurations76
Set the Ground Jumper in Select Power Configurations77
Remove the Ground Jumper on 2099-BM06-S, 2099-BM07-S, and 2099-BM08-S Drives78
Drives79
Drives80
Grounding the Kinetix 7000 Drive System80
Grounding Your System to the Subpanel80
Grounding Multiple Subpanels81
Motor Power Cable Shield Termination81
Kinetix MPL Motor Connectors82
Input Power Wiring Requirements84
Acceptable Cable Types84
Shielded/Armored Cable84
Contactors85
Power Wire Specifications86
Power Wiring Guidelines87
Wire the Kinetix 7000 Drive Connectors87
Wire the Control Power (CP) Connector87
Wire AC Input Power88
Wire DC Input Power (Common Bus Configurations Only)88
Wire the Safe Torque off (STO) Connector89
Wire the General Purpose Relay (GPR) and General Purpose I/O90
(GPIO) Connectors90
Wire Motor Output Power91
Wire the Motor Brake91
Feedback and I/O Cable Connections92
Flying-Lead Feedback Cable Pinouts93
Wire Feedback and I/O Connectors95
Connect Premolded Motor Feedback Cables95
Wire Panel-Mounted Breakout Board Kits96
Wire Low-Profile Connectors97
External Shunt Module Connections100
Sercos Fiber-Optic Cable Connections100
Configure the Drive Modules106
Node Addressing Examples108
Configure the Logix Sercos Interface Module110
Configure the Logix Controller110
Configure the Sercos Module112
Configure the Motion Group114
Configure the Kinetix 7000 Drive Modules117
Download the Program125
Apply Power to the Drive126
Test and Tune the Axes129
Test the Axes129
Tune the Axes131
Configure Drive Parameters and System Variables134
Tools for Changing Parameters134
Safety Precautions137
Interpret Error Codes and Status Indicators138
Error Codes138
Status Indicators143
General System Anomalies144
Logix/Drive Fault Behavior146
Power Specifications150
Circuit Breaker/Fuse Specifications151
Contactor Ratings152
Power Dissipation Specifications152
General Specifications153
Maximum Feedback Cable Lengths153
Weight Specifications153
Certifications154
Environmental Specifications155
AC Line Filter Specifications155
AC Line Reactors156
External Shunt Modules157
Precharge Capacities of the Regenerative Power Supply157
Product Dimensions158
Interconnect Diagram Notes162
Power Wiring Examples163
Kinetix 7000 Drive/Rotary Motor Wiring Examples172
Kinetix Safe Torque off Feature Block Diagram182
Before You Begin183
Upgrade Firmware184

Rockwell Automation Allen-Bradley Kinetix 7000 - Page 104

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