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Advanced CLV65 Series
SICK Advanced CLV65 Series User Manual
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OPERA
TING INSTRUCTIONS
Adv
anced Line
CL
V65x
Bar Code Scanner
2
Table of Contents
Table of Contents
3
Figures and Tables
5
Abbreviations
5
Tables
6
Figures
7
Notes on this Document
11
Purpose
11
Target Group
11
Depth of Information
11
Tab. 1-1: Target Group
11
Used Symbols
12
Safety Information
13
Authorised Users
13
Tab. 2-1: Required Qualification for Starting up the Bar Code Scanner
13
Intended Use
14
General Safety Precautions and Protection Measures
14
Fig. 2-1: Outlet Opening of the Laser Radiation at the Reading Window (Shown Here: Ethernet Version)
15
Tab. 2-2: Laser Data of Clv65X
16
Fig. 2-2: Laser Warning Sign Attached to the Bar Code Scanner at Delivery
16
Quick Stop and Quick Restart
17
Environmental Information
18
Quick-Start
19
Preparing the Bar Code Scanner for the Quick Start
19
Establishing Connection with the Bar Code Scanner
20
Performing the Reading
20
Fig. 3-1: Quickstart Register Tab of SOPAS-ET Configuration Software
20
Fig. 3-2: Quickstart Register Tab in Single Device Mode
21
Product Description
23
Setting up the Bar Code Scanner
23
Fig. 4-1: Housing Types of the Clv65X Bar Code Scanner
23
Fig. 4-2: Device View of the Clv65X Bar Code Scanner (Shown Here: Ethernet-Version)
24
Included in Delivery
25
Tab. 4-1: Clv65X Bar Code Scanner Delivery
25
Device Versions
26
System Requirements
26
Tab. 4-2: Variants of the Clv65X Bar Code Scanner
26
Product Features and Functions (Overview)
27
Bar Code Scanner's Methods of Operation
28
Tab. 4-3: Overview of the Bar Code Scanner's Product Features and Functions
28
Fig. 4-3: Bar Code Scanner's Methods of Operation in a Conveyor System (Schematic)
29
Fig. 4-4: Optimization of the Depth of Field for the Object
31
Fig. 4-5: Switching the Focus for Clv65X: Division of the Entire Reading Area in Distance Configurations
32
Fig. 4-6: Oscillating Mirror Clv65X: Example of Focal Position Control in Search Run
33
Fig. 4-7: Reading Operation Mode for the Clv65X Bar Code Scanner in Stand-Alone Operation
35
Tab. 4-4: Data Interface Function
36
Control Elements and Indicators
38
Tab. 4-5: LED Indications
38
Tab. 4-6: Meaning of the Leds During Activation of Buttons
39
Fig. 4-8: Micro SD Memory Card for Storing the Parameter Set
42
Installation
43
Overview of Installation Sequences
43
Installation Preparations
43
Fig. 5-1: Example: Fixing the Bar Code Scanner with the Bracket No. 2042800
44
Installation Location
45
Fig. 5-2: Exchanging the Laser Warning Sign
45
Fig. 5-3: Allocation of the Scanning Line(S) for the Bar Code and Conveyor System
46
Fig. 5-4: Definition of the Reading Distance a and the Aperture Angle Α
46
Tab. 5-1: Permitted Reading Angles between the Scanning Line and Bar Code
47
Fig. 5-5: Line Scanner: Reading Angles that Occur between the Scanning Line and Bar Code
47
Fig. 5-6: Avoiding Surface Reflection Using the Line Scanner as an Example: Angle between Emitting Light and Bar Code (Tilted Away from the Plumb Line)
48
Fig. 5-7: Counting Direction of the Reading Angle RA Within the Scanning Line and of the Code Angle CW with Oscillating Mirror
49
Installation of the Bar Code Scanner
50
Installation of External Components
51
Fig. 5-8: Line Scanner: Installation Example for Positioning the External Reading Pulse Sensor
51
Removing the Bar Code Scanner
52
Electrical Installation
53
Overview of Installation Sequence
53
Electrical Installation Preparations
53
Electrical Connections and Cables
54
Fig. 6-1: Standard Version: Electrical Connections at the Bar Code Scanner with Connection Cable
54
Fig. 6-2: Ethernet Version: Electrical Connections at the Bar Code Scanner with Connector Unit
54
Tab. 6-1: Electrical Connections to the Bar Code Scanner with a Fixed Cable and Connector (Standard Version)
55
Tab. 6-2: Electrical Connections to the Bar Code Scanner with Connector Unit
55
Tab. 6-3: Standard Version: Pin Assignment of the 15-Pole D-Sub-HD
56
Tab. 6-4: Ethernet Version: Pin Assignment of the 4-Pole M12 Socket
56
Tab. 6-5: Ethernet Version: Pin Assignment on the 12-Pole M12 Plug
57
Performing Electrical Installation
58
Cable Connector
58
Fig. 6-3: Direction of Rotation of the Connector Unit
58
Tab. 6-6: Recommended Maximum Cable Lengths, Depending on the Selected
59
Fig. 6-4: Wiring the Serial Host Data Interfaces (RS-232 or RS-422) on the 15-Pole D-Sub-HD Plug
60
Fig. 6-5: Function of the Ethernet Interface
61
Tab. 6-7: Ratings for the Switching Inputs
62
Fig. 6-6: Wiring the "Sensor 1" Switching Input on the 15-Pole D-Sub-HD Plug
62
Fig. 6-7: Wiring the "Sensor 2" Switching Input on the 15-Pole D-Sub-HD Plug
62
Tab. 6-8: Ratings for the Switching Outputs
63
Fig. 6-8: Possible Wiring of the "Result 1" Switching Output on the 15-Pole D-Sub-HD Plug
63
Pin Assignment and Wire Colour Assignment of the Assembled Cables
64
Tab. 6-9: Pin Assignment of the 4-Pole M12 Plug and the 6-Pole RJ45 Plug
64
Tab. 6-10: Pin Assignment of the 12-Pole M12 Socket and the 15-Pole D-Sub-HD Plug
64
Tab. 6-11: Pin Assignment of the 12-Pole M12 Socket and Wire Colours at the Open End
65
Tab. 6-12: Pin Assignment of the 5-Pole M12 Plug and Wire Colours at the Open End
65
Tab. 6-13: Pin Assignment of the 15-Pole D-Sub-HD Socket and Wire Colours at the Open Cable End
66
Startup and Configuration
67
Overview of the Startup Procedure
67
SOPAS-ET Configuration Software
67
Establish Communication with the Bar Code Scanner
68
Tab. 7-1: Default Setting for the SOPAS-ET Configuration Software (Excerpt)
68
Tab. 7-2: Connection between the PC with SOPAS-ET Configuration Software and the Bar Code Scanner
68
First Startup
70
Fig. 7-1: Configuration with SOPAS-ET and Storage the Parameter Set
70
Default Setting
72
Adjusting the Bar Code Scanner
73
Maintenance
75
Maintenance During Operation
75
Cleaning the Bar Code Scanner
75
Cleaning Further Optical Effective Surfaces
77
Fig. 8-1: Cleaning the Reading Window
77
Fig. 8-2: Cleaning of the External Optical Sensors (Reading Pulse Generator)
77
Checking the Incremental Encoder
78
Replacing a Bar Code Scanner
78
Troubleshooting
79
Overview of Errors and Malfunctions
79
Detailed Malfunction Analysis
79
Status Protocol
80
SICK Support
80
Technical Data
81
Datasheet of Clv65X (Line Scanner)
81
Data Transfer Rate
81
Tab. 10-1: Technical Specifications of the Bar Code Scanner Clv65X (Line Scanner)
82
Data Sheet for the Clv65X Bar Code Scanner
83
Addition to UL Certification
83
(Ethernet Version)
83
Tab. 10-2: Technical Specifications for the Clv65X Bar Code Scanner (Line Scanner with Oscillating Mirror)
83
Tab. 10-3: Technical Specifications for UL Certification: Bar Code Scanner with Connection Cable from 0.9 M (1 Ft) up to 6 M (19.7 Ft)
83
Specification Diagrams
84
Tab. 10-4: Reading Conditions for All Specification Diagrams
84
Fig. 10-1: Meaning of Selection 1 , 2 and 3 in the Reading Area Diagram Related to Depth of Focus Diagram
85
Fig. 10-2: Depth of Field Ranges of the CLV650 Line Scanner with Front Reading Window: Resolutions 0.25 MM (9.8 Mil), 0.35 MM (13.8 Mil), 0.5 MM (19.7 Mil) and 1.0 MM (39.4 Mil)
86
Fig. 10-7: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror (Side Reading Window)
91
Fig. 10-8: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror
92
Fig. 10-9: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror
93
Fig. 10-10: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror
94
Fig. 10-11: Depth of Field Ranges of the CLV650 Line Scanner with Oscillating Mirror
95
Fig. 10-12: Depth of Field Ranges of the CLV651 Line Scanner with Front Reading Window: Resolution 0.5 MM (19.7 Mil) and Inclination Angle 0°/45
96
Fig. 10-13: Depth of Field Ranges of the CLV651 Line Scanner with Front Reading Window: Resolution 0.5 MM (19.7 Mil); Inclination Angle 0°; Aperture Angle 25°/55
97
Fig. 10-14: Depth of Field Ranges of the CLV651 Line Scanner with Front Reading Window: Resolution 0.5 MM (19.7 Mil); Inclination Angle 45°; Aperture Angle 25°/55
98
Fig. 10-15: Depth of Field Ranges of the CLV651 Line Scanner with Oscillating Mirror (Side Reading Window): Resolution 0.5 MM (19.7 Mil) and Inclination Angle 0°/45
99
Fig. 10-16: Depth of Field Ranges of the CLV651 Line Scanner with Oscillating Mirror (Side Reading Window): Resolution 0.5 MM (19.7 Mil); Inclination Angle 0°; Aperture Angle 25°/55
100
Fig. 10-17: Depth of Field Ranges of the CLV651 Line Scanner with Oscillating Mirror (Side Reading Window): Resolution 0.5 MM (19.7 Mil); Inclination Angle 45°; Aperture Angle 25°/55
101
Fig. 10-18: CLV650: Deflection Range as a Function of the Reading Distance, Deflection Angle and Resolution
102
Fig. 10-19: CLV651: Deflection Range as a Function of the Reading Distance, Deflection Angle and Resolution of 0.5 MM (19.7 Mil)
102
Clv65X Bar Code Scanner Diminsional Drawings
103
Fig. 10-20: Standard Version: Dimensions of Bar Code Scanners
103
Fig. 10-21: Standard Version: Dimensions of the Bar Code Scanner with Oscilliating Mirror (Clv65X-6000)
104
Fig. 10-22: Ethernet Version: Dimensions of Bar Code Scanners
105
Fig. 10-23: Ethernet Version: Dimensions of the Bar Code Scanner with Oscilliating Mirror (Clv65X-6120)
106
Appendix
107
Appendix Overview
107
Configuring the Bar Code Scanner with Command Strings
107
Calculating the Code Length of a Bar Code
108
Tab. 11-1: Help Table for Calculating the Code Length of a Bar Code
108
Dimensional Drawing Accessories
109
Fig. 11-1: Dimensions of the Fixing Bracket No. 2020410
109
Fig. 11-2: Dimensions of the Quick Release Clamp No. 2025526
110
Fig. 11-3: Dimensions of the Fixing Bracket No. 2042800
111
Fig. 11-4: Dimensions of the Round Rod Holder No. 2042801
112
Supplementary Documentation
113
Tab. 11-2: Supplementary Documentation
113
Glossary
114
EC Declaration of Conformity
122
Fig. 11-5: EC Declaration of Conformity for the Bar Code Scanner (Page 1, Scaled down Version)
122
Code Samples of Bar Codes (Selection)
123
Fig. 11-6: Code Samples of Bar Codes of Various Module Widths (Print Ratio 2:1)
123
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SICK Advanced CLV65 Series Specifications
General
Brand
SICK
Model
Advanced CLV65 Series
Category
Barcode Reader
Language
English
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