42 Copyright Silca 2004
IDEA Operating Manual - English
CUTTING SPECIAL SQUARE STEMMED FIAM KEY (WITH STEP)
Clamp: S1- K1 =
indicates which clamp (
S1
) and tailstock (
K1
) to use for gripping the key.
Stop 0 =
reference or positioning point on the key cutting clamp.
Cutter: 1.25 =
thickness of the cutter currently selected (press SHIFT+ENTER to change thickness)
Brass/Steel =
material of the key (press SHIFT+ ? to change material)
E5 Adapter =
indicates the adapter to fit into the K1 tailstock in order to position the key properly.
ATTENTION: always check that the wording corresponds to the material of the key.
The key blank to be cut must be positioned according to the parameters given on the display after selecting
the program involved; the type of key with front stop requires the use of the rotating clamp (S1), the ‘K1’
tailstock support and the key reference on “Stop 0”.
Please follow the instructions below carefully, and observe the order of operations.
1) Loosen the knob (T1) by turning it anticlockwise until the
rotating clamp (S1) can be moved to a convenient distance
for fitting the key.
2) Orient the standard tailstock (K1) for male keys in the special
seat on the support, using the screw (V2) to direct it
upwards.
3) Take the ‘T’ wrench (T4) from its seat and use on the screw
(V2) to open the K1 tailstock grips.
4) Fit the adapter
E5
into the K1 tailstock so that the initials
E5
are facing upwards and the adapter is butting well up against
the K1 tailstock grips (fig. 57).
5) Tighten the screw V2 with the (T4) wrench.
6) Take the T wrench (T4) from its seat and open the rotating
clamp jaws by turning the sunk hex. screw (V1); at the end
of the operation leave the T wrench in the screw (V1).
Fig. 57
7) Fit the key blank into the rotating clamp (S1) from the front,
positioning the square stem over the "V" on the grips diagonally
so that the left-hand bit is sloping downwards (fig. 54 and fig.
55).
8) Use the ‘T’ wrench, already on the screw (V1), to slightly
tighten the grips on the rotating clamp, without exerting
pressure on the key stem; move the rotating clamp (G) towards
the tailstock, keeping a minimum safety distance of 10 mm
between the grips on the rotating clamp and the rear end of the
bit. Secure the rotating clamp by tightening the knob (T1).
9) Hold the key head with the left hand and push the key, making
sure that the bits butt up against the adapter
E5
installed on the
tailstock (K1); simultaneously close the grips on the key stem
by means of the ‘T’ wrench (T4) already on the screw.
Fig. 58
Replace the T wrench in its seat, lower the mobile safety shield and begin the process with START. To
remove the key after cutting, carry out the operations described, in reverse order.
You can now press ENTER in order to make further copies of the key.
Left blank Brass
Clamp: S1-K1 Stop:3
Cutter: 1.25 Adap.:E5
Pcs = 1/1 [START]
Cutting in progress
Copy: 1 of: 1
Copy: 1 of 1 finished
More copies ?
No=STOP Yes=ENTER
E5
V2
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