Skyjack SJ16 Service Manual

A B C D E F G H
V
Z
Y
X
W
63
SJ12, SJ16
213558ADA
3.23 Electrical Schematic (ANSI/CSA)
M216897AE
POWER ON LED
08B
NO
GREEN/WHITE
07
10E
17A
GREEN/BLACK
RED
ORANGE 13
BLACK 14
10E
CRD2
CRD1
CRD3
WHITE
GREEN
ORANGE/BLACK 59
WHITE/BLACK
BLUE
BLACK/WHITE
16
15
23
BLUE/BLACK 24
D02-1
2H-13
DOWN SOLENOID
2H-17
28CR
14B
13
19
TS1
28
02
19
D28A
28A
29
19A
02
17CR
02
17B
4H-16A
D02-4
4H-15A
D02-6
D02-7
4H-23
UP SOLENOID
TILT SWITCH
TILT RELAY
FORWARD SOLENOID
REVERSE SOLENOID
STEER RELAY
RIGHT SOLENOID
D02-8
4H-24
LEFT SOLENOID
BRAKE SOLENOID
RED/WHITE
BLUE/WHITE
RED/BLACK
08
07A
07
24
16
23
B
REV/DN
12B
23
24
15
59
02
A
59
13
14
V
08A
07
08A
07A
NO
NO
08A
JOYSTICK PCB
0207
PLATFORM
16
15
14
13
12B
A
B
08B
FWD/UP
ENABLE
08A
49
NO
D02-3
D02-5
4H-14A
D19A
BP-29
BEEPER
BP-49
B+
LS1
02
02
02
17
19A
08A
59ACR
59A
02
59B
59J
59E
21CR
02
59K
59D 59F
59C
59 59D
14CR
14 02
D14B-1
D13
D14
59B
LS2
59G
59H
D72
07B
D17
D14B
14
21
D21
02
MOTOR CONTACTOR
D02-2
D17B-1
D24
D23
D15A
D16A
HIGH SPEED RELAY
LIFT SPEED RELAY
BASE CONTROL RELAY
29
FL-29
FLASHING LIGHT
OPTION
D17B
15BCR
15B
02
16BCR
16B
02
15A15
16A16
FWD CUT-OUT RELAY
REV CUT-OUT RELAY
14CR1
14
02
15B16B
LIFT SPEED RELAY 2
72
71
02 02
HORN
49
LS3
CB2
00
02
NEGATIVE CIRCUIT BREAKER 15A
RST7 LOW VOLTAGE RESISTOR
NOHC
MAST
07B
TT
19B
19A
14A
12A
PLATFORM LIFT RESISTOR
HI SPEED DRIVE RESISTOR
ELEVATED DRIVE RESISTOR
STEER ONLY RESISTOR
BASE LIFT RESISTOR
00
D12B
12B
12B
07B
D02-7
2H-21
21
POTHOLE HOLDING SOLENOID
N.C.
DA
DB
07B
CRD4
1.5 OHM STD
LS4
07
71A
29
0-5VDC
OUTPUT
S3
LIFT/OFF/DRIVE
(IN OFF POSTITION)
S7
JOYSTICK
BCI
BATTERY CHARGE
INDICATOR
S8
HORN SWITCH
LED-1
POWER ON LIGHT
02
02
SERVICE POSITION
LIMIT SWITCH NCHO
IN SERVICE POS.
DRIVE CUTOUT
LIMIT SWITCH NCHO
WHEN DECK EXTENDED
19A
07B
07B
19B
19A
19A
19B
07A
07A
S2
UP/DOWN
SWITCH
07B
71 71A
18X
21CR1
2102
POTHOLE LIMIT
SWITCH NCHO WHEN
PLATFORM STOWED
219DCR
19E
07
19A
Sx
SGLE
OPTION
MAST POSITION
LIMIT SWITCH
14F
14
08A 49
02
07
219D
D219D
LED-2
POWER ON LIGHT
S4
EMERGENCY
STOP
19A
TT1
HOURMETER
17
07
TELEMATICS SHUTDOWN RELAY
ELEVATE TELEMATICS OPTION
02
02
02
02
02
02
02
02
02
02
02
02
02
02
02
02
02
02
02
02
02
(14F WITH SGLE)
S7-6
ENABLE
S7-1
NEUTRAL
S7-2
RIGHT
S7-3
LEFT
4.7K OHM
RST4
2K OHM
RST5
845 OHM
RST2
68 OHM
RST8
220 OHM
RST3
250 OHM
RST6
07A07A
07A
05A
07
BATTERY PACK
PUMP MOTOR
0508
BASE
MOTOR CONTROLLER
POSITIVE CIRCUIT BREAKER 15A
07
05A08
D08
S10
IDLE/PLTF/BASE
KEY SWITCH
(IN IDLE POSITION)
S28
EMERGENCY
STOP
CHARGER
07 00
CB1
03A 03
24V
B-
BC
S1 MAIN
DISCONNECT
19B
59B
B-
M-
B+
M
DCM1
SPEED
ENABLE
19A
19B
S5
DIAGNOSTIC
SWITCH
C1
MOTOR
CONTACTOR
2 1
2 1
L1CR1
CHARGER
CUTOUT
24V DELTA-Q CHARGER
AC
LINE VOLTAGE
L1CR
CHARGER
CUTOUT RELAY
24V CHARGER
AC
LINE VOLTAGE
F2
1A FUSE
B+
CANH
CANL
TU
19A
18X
B+
00
219D
07
B+
17
CANL
CANH
00
V_REG
B+
00
CANH
CANL
V-REG
00
B+
CS
B4 6V
BATTERY
B3 6V
BATTERY
B2 6V
BATTERY
B1 6V
BATTERY
F1
300A
FUSE
+
-
+
-
+
-
+
-
B-B+
B+ B-
ELEVATE TELEMATICS OPTION
BMS OPTION
C3
C1
RT1
TEMP. SENSOR
120 OHM
RST9
B+
C2
-t°
L NG
(PE)
BC
C5
C4
BROWN
BLUE
BROWN
BLUE
BLACK/WHITE
BLACK
BLACK
BROWN
BLUE
BLACK
BLACK / WHITE
71
21
4
2
3
7
6
5
8
9
15
10
12
16
17
23
19
20
18
21
22
24
25
27
28
26
29
30
31
33
32
36
34
35
37
38
39
40
41
42
43
44
1
45
46
47
48
14
13
11
A8
A2
C1
A3
A7
A9
A10
C9
C6
B6
B4
B3
C4
B5
A6
C3
B1
A2
A9
A7
A8
A3
A6
B5
A10
B4
B3
B6
C10
C9
C6
C7
C8
C5
C4
C8
C7
NOHC
B9
B10
B1
C5
C
D
LSx
7C7B
ELEVATED DRIVE
LIMIT SWITCH
NOHC
A
F
E
B
2
3
4
11
9
12
1
7
8
A
B
C
D

Skyjack SJ16 Specifications

General

Gradeability	25%
Drive Motor	24V DC
Max Gradeability	25%
Platform Height	16 ft
Lift Capacity	500 lbs
Machine Width	0.76 m
Overall Width	0.76 m
Drive Speed (Stowed)	4.8 km/h
Drive Speed (Raised)	0.8 km/h
Turning Radius (Inside)	0 in
Power Source	24V DC Electric