Summa S2 CLASS - Page 16

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S Class 2 cutter Service manual

Replacements guidelines 2-2

Left end cover

395-211

(without label)

Right end cover S2

395-212

(without touch screen)

Long screws

ND5000-9556

5L + 5R

Rozet

ND5000-9639

5L + 5R

Main Page

Table of Contents3
Setup9
Introduction9
Overview9
Manual Organization9
Quick Tour Around the Machine11
The Cutter as Viewed from the Front11
The Cutter as Viewed from the Back12
Replacements Guidelines15
General15
Precautions15
Removing the Left-Hand Cover17
Removing the Right-Hand Cover17
Removing the Bottom Plate19
Replacing the Pinch Rollers19
Replacing the Media Sensors21
Replacing the Cutting/Pouncing Strip21
Replacing an X-Motor23
Replacing the X-Motor with the Encoder23
Replacing the X-Motor Without the Encoder23
Replacing the Y-Motor25
Replacing the Touch Screen27
Replacing the Pinch Roller Switch28
Replacing the Main PCB29
Required Tools29
Procedure29
Replacing the Power Supply35
Replacing the Toolhead37
Replacing the Pinch Roller Sensor40
Replacing the Flatcable42
Replacing the Pinch Roller Handle43
Required Tools43
Required Parts43
Procedure43
Replacing the Drive Drum47
Required Tools47
Required Parts47
Prepare the Machine47
Replace the Drive Drum49
Reassemble the Parts51
Calibration53
General53
Machine Type54
The Machine Type Has to be Reset When54
Configuration of the PCB54
Via Keyboard54
Via Computer55
Length Calibration56
The Unit Has to be Recalibrated When56
Calibration Via Touch Panel56
Calibration Via Summa Cutter Control57
Head Calibration58
Knife Calibration58
The Knife Has to be Calibrated When58
Pressure Calibration (Drag and Tangential)58
Knife Offset Calibration (Drag Only)59
Knife Calibration (Tangential Only)60
Coil Calibration62
The Coil Has to be Recalibrated When62
Calibration62
Media Sensor Calibration64
The Media Sensors Have to be Recalibrated When64
Calibration of the Media Sensors64
OPOS Calibration66
OPOS Has to be Recalibrated When66
Setting of Potentiometers66
Media Calibration for OPOS67
Right Margin Calibration69
The Margin Has to be Recalibrated When69
Margin Calibration69
Touch Screen Calibration70
The Touch Screen Has to be Recalibrated When70
Alternative Method70
Basic Operation71
Touch Screen71
Touch Screen Familiarization71
Configuration Menu73
Service75
Calibrate Margin75
Select Machine75
System Registers75
Install Roll up System75
Check Media Weight75
Monitor75
Burn in75
Hardware Test76
Settings76
Tool Selection76
Velocity76
Calibrate Knife76
Flexcut76
Advanced Cutting77
Overcut77
Opticut77
Paneling77
Panel Size77
Panel Replot78
Sorting Vectors78
Long Vectors78
Turbocut78
General78
Media Sensor78
Recut Offset78
Cut off Margin79
Roll up Media79
Autoload79
Language79
Menu Units79
LCD Contrast79
Opos79
Calibrate OPOS79
Calibrate Media (OPOS)79
Alignment Mode80
OPOS Sheet Mode80
OPOS Paneling80
OPOS Monitor80
Communication81
Tool Commands81
USB Class81
Lan81
Calibrate X(/Y)81
Coil Setup81
Factory Defaults81
Copy Current User82
Media Sensor Setup82
Calibrate Touch Screen82
Actions82
Load82
Reset82
Replot82
Cut Sheets82
Open File82
Confidence Test83
DIN A4 Test83
Rom Revision83
Configuration (Quick Parameter Change)83
Pause (Online/Offline)83
Maintenance and Cleaning85
Introduction85
Cleaning the Drive System85
Cleaning the Media Sensors86
Cleaning the y Guiding86
Cleaning the Nose Piece (Tangential Machine Only)87
Cleaning the OPOS System88
Changing the Fuse88
Error Codes91
X-Axis Error! Overflow or Overcurrent91
Y-Axis Error! Overflow or Overcurrent91
Cutter Is Unable to Find the Knife Home Position92
Up down Encoder Not Working92
Unable to Lower OPOS93
OPOS Sensing Errors93
Illegal Plot Command94
Syntax Error94
NVRAM Failures and Messages94
Internal Errors95
Upgrade Errors and Messages95
Ram Error96

Summa S2 CLASS - Page 16

Table of Contents

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