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Toshiba TS3100 Maintenance Manual
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STE 85306
–3
TH650A/TS
3100
MAINTENANCE M
ANUAL
Noti
ce
1.
Make sure that
this ins
truction manual is
delivered to the final
user of Toshiba
Machine's industr
ial robot.
2.
Before operating
the industrial
robot, read thr
ough and
completely understand t
his manual.
3.
After reading t
hrough this manual,
keep it nearby for fut
ure
reference.
October
, 20
10
TOSHIBA MA
CHINE CO.
, LTD.
NUMAZU
, JAPAN
2
Table of Contents
Default Chapter
8
Table of Contents
8
1 Maintenance
11
Maintenance Schedule
11
Items for Maintenance and Inspection
12
Inspection at Power off (at Non-Operation)
12
Inspection at Power on (at Operation)
13
Overhaul
13
Maintenance Tools
14
Maintenance Contract and Repair
14
Maintenance Contract
14
Repair
14
Modification
15
2 Maintenance of the Main Robot
16
Cautions on Maintenance and Inspection
16
Clamping Hexagon Socket Head Cap Screws
16
Details of Inspection
18
Check of each Bolt (or Screw) for Clamping
18
Check of each Connector for Clamping
21
Check of each Cable and Air Tube for Abrasion
21
Check of each Axis for Operation
22
Layout of Robot Components and Drive Mechanism
23
Dismounting and Mounting each Cover
25
Arm 2 Cover
26
Arm 1 Covers
27
Base Covers
27
Replacing Motor
29
Type of Motor
30
Motor Locations
31
Dismounting Axis 1 Motor
32
Mounting Axis 1 Motor
33
Dismounting Axis 2 Motor
35
Mounting Axis 2 Motor
38
Dismounting Axis 3 Motor
41
Mounting Axis 3 Motor
42
Dismounting Axis 4 Motor
44
Mounting Axis 4 Motor
45
Adjusting and Replacing Timing Belt
46
Type of Timing Belt
46
Timing Belt Locations
47
Replacing Axis 3 Timing Belt
47
Replacing Axis 4 Timing Belt
49
Adjusting Timing Belt
52
Filling Grease to Ball Screw Spline Unit and Replacement
54
Type of Ball Screw Spline Unit
54
Ball Screw Spline Unit Location
55
Filling Grease to Ball Screw Spline Unit
55
Dismounting Ball Screw Spline Unit
57
Mounting Ball Screw Spline Unit
60
Filling Grease to Reduction Gear and Replacement
63
Type of Reduction Gear
63
Reduction Gear Locations
64
Filling Grease to Reduction Gear
64
Dismounting Axis 1 Reduction Gear
69
Mounting Axis 1 Reduction Gear
71
Dismounting Axis 2 Reduction Gear
73
Mounting Axis 2 Reduction Gear
74
Replacing Axis 4 Reduction Gear
77
Replacing Position Detector (or Encoder) Batteries
79
Battery Box Location
80
Replacing Batteries
80
Battery Error Code
81
3 Maintenance of Controller
82
Cautions on Maintenance and Inspection
82
Layout of Controller Parts
83
Maintenance Procedures
84
Check of Controller Air Vent Holes
84
Check of Safety Devices for Function
85
Battery Replacement
88
Replacement of Switching Power Supply Unit
90
Replacement of Fuse (X8GN, X8GI Printed Board)
91
Replacement of Output Ics (X8GN, X8GI Printed Board)
92
4 Robot Home Point and Position Detector Error
94
Setting Robot Home Point
94
Position Detector Error
95
Restoring Operation from Position Detector Error
98
Encoder Status Display
98
Encoder Error Reset Operation
100
Restoring Home Position Data by HOME Function
101
Outline of HOME Function
101
Setting HOME1 and HOME2
102
How to Restore Data by HOME1 or HOME2
103
Locations of Robot Home Point Match-Marks
104
How to Restore Data by HOME3 or HOME4
104
Restoring Home Position Data by ZEROP Function
106
Preparation before Restoring Operation
106
Setting New Home Position Data
107
Confirming Home Position
109
Saving Data
109
Restoring Home Position Data by Multi-Turn Data Clear
110
5 Replacement Parts for Maintenance
111
List of Replacement Parts - Main Robot
111
List of Replacement Parts - Controller
112
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Toshiba TS3100 Specifications
General
Brand
Toshiba
Model
TS3100
Category
Controller
Language
English
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