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Toshiba TS3000 Series User Manual

Toshiba TS3000 Series
368 pages
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STE 80720-2
TS3000
TS3100
SCARA / LINEAR system
SCARA / LINEAR system
system
TSL3000 SCARA
INSTRUCTION MANUAL
OPERATOR’S MANUAL
Notice
Make sure that this instruction manual is delivered to the
final user of Toshiba Machine's industrial robot.
Before operating the industrial robot, read through and
completely understand this manual.
After reading through this manual, keep it nearby for future
reference.
TOSHIBA MACHINE CO., LTD.

Table of Contents

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Toshiba TS3000 Series Specifications

General IconGeneral
BrandToshiba
ModelTS3000 Series
CategoryController
LanguageEnglish

Summary

Notice

Preface

Safety Manual

Contains important information for safe and correct robot operation.

Startup Manual

Covers procedures from power ON to manual guide robot operation.

Operator’s Manual

Details TS series robot controller operating procedures and usage.

Robot Language Manual

Refers to the robot language called "SCOL" for programming.

Interface Manual

Describes external signals and interface conditions with peripheral equipment.

Installation & Transport Manual

Describes transport, unpacking, and installation of the robot and controller.

Maintenance Manual

Deals with daily and regular inspections for long-term robot use.

Cautions on Safety

Explanation of indications

Explains the meaning of danger and caution indications and symbols used.

Explanation of symbols

Explains the meaning of safety symbols like prohibition and mandatory actions.

DANGER in Operation

CAUTION in Operation

Section 1 Before Operating Your Robot

1.1 Overview of Operation Functions

Summarizes functions controllable via control panel, teach pendant, external signals, and host communication.

1.2 Mode Structure

Explains the hierarchy and functionality of different operational modes (External, Internal, Teaching, Utility, Error).

Section 2 Basic Operation

2.1 Basic Operating Procedures

Outlines the basic steps for automatic operation from power ON to OFF.

2.2 Main Power and Servo Power of TS3000 Controller

Details the procedure for turning the main and servo power ON/OFF for TS3000.

2.3 Main Power and Servo Power of TSL3000 Controller

Details the procedure for turning the main and servo power ON/OFF for TSL3000.

Section 3 Teaching Operation

3.1 Selecting the Teaching Mode

Explains how to select the teaching mode for manual guidance and control.

3.2 Guidance Coordinates

Describes selection of coordinate systems (joint, tool, work, world) for robot guidance.

3.3 Guide Mode

Explains the different guide modes (JOG, INCHING, FREE) for manual robot movement.

3.4 Guide Speed

Details how to select speed or travel distance for manual robot guidance.

3.5 Guidance

Procedures for manually guiding the robot using guide keys in JOG or INCHING modes.

3.6 Servo Free

Explains how to cancel servo lock for manual movement and delicate positioning.

Section 4 Program Editing

4.1 Starting Up the Program Editor [EDIT]

Steps to launch the program editor to start program editing.

4.2 Character Input

Explains how to input characters, including modes and key operations.

4.3 Edit Command Input

Describes how to input edit commands using function keys and menus.

4.4 Descriptions on Edit Commands

Details various edit commands like SAVE, DEDIT, JUMP, FIND, CHANGE, etc.

4.5 Automatic Start File

How to create an "AUTOSTR.BAT" file for automatic execution on power ON.

Section 5 Data Editing

5.1 Starting Up the Data Editor

Methods to start the data editor from basic or program editing menus.

5.2 Positional Data Directory Display Mode

Displays and allows editing of positional data entries in coordinate systems.

5.3 Detailed Positional Data Display Mode

Shows detailed information for a selected positional data entry.

5.4 Coordinate Data Directory Display Mode

Displays and allows management of coordinate data entries by system.

5.5 Detailed Coordinate Data Display Mode

Shows detailed information for a selected coordinate data entry.

5.6 Load Data Display Mode

Displays and allows editing of load data, including mass and center of gravity.

Section 6 Test Operation

6.1 Selecting Test Operation Mode

How to select the teaching mode to enable test operation.

6.2 Selecting File [SEL]

Procedure for selecting a program file to be executed for testing.

6.3 Selecting Run Mode [MODE]

How to change the run mode (CONT, CYCLE, SEG, STEP) for program execution.

6.4 Speed Override [OVRD]

Setting speed override for program execution.

6.5 Executing Program Step [STEP]

How to execute a program one step at a time for detailed testing.

6.6 Startup [RUN]

How to start program execution after setting conditions or restarting an interrupted program.

6.7 Stop

Methods to stop program execution (CYCLE Stop, STOP, BREAK, FEED HOLD, EMERGENCY Stop).

6.8 Reset [RESET]

Operations for resetting execution conditions (Program, Step, Cycle, Output, File).

6.9 Direct Execution [DO]

How to directly execute SCOL commands for setting conditions or running from midway.

6.10 Variable Monitor

Displays values of global variables and allows temporary modifications.

6.11 Display of Line to be Executed

Shows the current line being executed in the program.

6.12 Finishing Test Operation

Procedures for concluding a test operation session.

Section 7 Internal Automatic Operation

7.1 Selecting Internal Automatic Operation Mode (TS3000)

Steps to select the internal automatic mode for program execution via control panel.

7.2 Selecting File [SEL]

Procedure for selecting a program file to execute in internal automatic mode.

7.3 Selecting Run Mode [MODE]

How to change the run mode (CONT, CYCLE, SEG) for internal automatic operation.

7.4 Speed Override [OVRD]

Setting speed override for internal automatic operation.

7.5 Startup

How to start automatic operation in internal mode.

7.6 Stop

Methods to stop operation in internal mode (CYCLE Stop, STOP, BREAK, FEED HOLD, EMERGENCY Stop).

7.7 Reset [RESET]

Operations for resetting execution conditions in internal mode.

7.8 Direct Execution [DO]

How to directly execute SCOL commands in internal mode.

7.9 Variable Monitor

Displays and allows temporary modification of global variables in internal mode.

7.10 Display of Line to be Executed

Shows the current line being executed in internal mode.

Section 8 External Automatic Operation

8.1 Selecting External Automatic Operation Mode

Steps to select external modes (EXT. SIG, EX. 232C, EX. ETHER).

8.2 Selecting File [SEL]

Procedures for selecting an execution file in external automatic mode.

8.3 Selecting Run Mode [MODE]

How to change the run mode (CONT, CYCLE, SEG) for external automatic operation.

8.4 Speed Override [OVRD]

Setting speed override for external automatic operation.

8.5 Startup

How to start automatic operation in external mode via start signal or data communication.

8.6 Stop

Methods to stop operation in external mode (CYCLE Stop, STOP, BREAK, FEED HOLD, EMERGENCY Stop).

8.7 Reset [RESET]

Operations for resetting execution conditions in external mode.

8.8 Variable Monitor

Displays and allows temporary modification of global variables in external mode.

8.9 Display of Line to be Executed

Shows the current line being executed in external mode.

Section 9 File Operation

9.1 Directory Display [DIR]

How to display the file name directory on RAM and USB drives.

9.2 File Copy [COPY]

Procedure for copying files between RAM and USB drives.

9.3 File Rename [REN]

How to rename existing files.

9.4 File Delete [DEL]

Procedure for deleting specified files from RAM or USB drives.

Section 10 Utility

10.1 Selecting Utility Mode

Steps to enter the utility mode via the UTILITY key.

10.2 Auxiliary Signal Display [AUX]

Displays the status of auxiliary input/output signals.

10.3 External Input/Output Signal Display [I/O]

Displays the status of external input/output signals.

10.4 Current Position Display [POS]

Displays robot position in joint, world, or work coordinate systems.

10.5 Selecting Work/Tool Coordinate System [TRANS]

Selects work or tool coordinate systems for robot operation.

10.5.1 Finishing Coordinate System Selection [END]

Exits coordinate system selection and returns to the utility screen.

10.5.2 Detailed Coordinate Data Display [FULL]

Displays detailed information for a specific coordinate data entry.

10.5.3 Setting Work Coordinate System [WORK]

Sets a specified coordinate as the work coordinate system.

10.5.4 Setting and Canceling of the Tool Coordinate System [TOOL]

Sets or cancels a specified coordinate as the tool coordinate system.

10.5.5 Search of Coordinate Data [FIND]

Searches for coordinate data by its name.

10.5.6 Coordinate Data Directory Display [DIR]

Calls the directory display for coordinate data.

10.6 Working Time Display [WK–TM]

Displays robot power ON time and program run time.

10.7 Reproducing the Origin [REORG]

Reproduces the machine origin or home point.

10.8 Joint Limit Setting [J–LIM]

Displays and sets joint limit values for each axis.

10.9 Date and Time Setting [DATE]

Displays and sets the system's current date and time.

10.10 Version Display [VER]

Displays system and robot component version information.

10.11 Servo Encoder Data Display [ENC]

Displays servo encoder data, intended for maintenance.

10.12 PLC Monitor [PLC–M]

Displays PLC input/output data.

10.13 Zero Position Setting [ZEROP]

Sets the machine zero position or origin.

10.14 Motor Load Display [MOTOR]

Displays torque, thermal, and load factor for each servo motor.

10.15 Ethernet Status Display [ETHER]

Displays the status of the Ethernet connection.

10.16 Payload Settings During Manual Guidance [PAYLD]

Displays and sets payload values for manual operation.

10.17 Initialization to Factory Settings [FCTRY]

Screen for factory initialization; users should not use this.

10.18 RAM Disk Backup [BCKUP]

Backs up RAM disk data to flash memory for recovery.

Section 11 Self-Diagnosis

11.1 Classification of Errors

How errors are grouped and processed, referring to the Alarm Manual.

11.2 Display at Error Generation

Describes how errors are indicated on the TS3000 and TSL3000 controllers.

11.3 Error Display

Displays error code, description, and time of generation.

11.4 Error Reset

Procedures for resetting error display, fault signals, and buzzers after correction.

11.5 Error Reset by External Signal

Resets errors using an external signal in EXT. SIG mode.

11.6 Error History Display

Displays a history of past errors, including code and time.

11.7 Compile Error Display

Shows details of compiler errors that occur during program selection.

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