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DB 2090 ST
Transfluid DB 2090 ST - User Manual
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Maschinenbau GmbH
Hünegräben 20
57392 Sc
hmallenberg
Telefon: 0 29
72 / 97 1
5-0
Telefax: 0
29 72 / 9
7 15
-
11
E-Mail: transfluid@
t-online.de
Internet: w
w
w
.transfluid.de
_______________________________________________________________________
DB 2090 ST
Operating manual
Tube bending machin
e
Ty
p: DB 2090
–
TP -
CNC
Serial number: 70090
Year of manufacture: 04/2003
2
Table of Contents
Main Page
Table of Contents
3
Product Description
8
Intended Use
8
Machine Equipment / Basic Accessories
9
Machine Basic Equipment
9
Capacity of the Machine
10
Control Description
10
Standard Equipment CNC Control
11
Machine Additional Equipment
11
Functional Principal
12
Safety Devices
13
Technical Data
14
Measurement
14
Hydraulic
14
External Gear Pump
14
Electrical Control
14
EC - Declaration of Conformity
15
Warranty and Liability
16
Warranty
17
Copyright
17
General Safety Instructions
18
Operator's Duty of Care
18
Requirements of Personnel
19
Keeping Information Available
20
Explanation of the Safety Symbols Used
21
Safety Precautions in Normal Operation
22
Safety Precautions During Servicing
23
Structural Changes at the Machine
25
Environmental Protection
25
Special Types of Dangers
26
Hazard Due Mechanical Danger
26
Hazard Due Noise
26
Hazard Due Electrical Energy
27
Hazard Due Hydraulical Pressure Energy
28
Hazard Due from Residual Energy
29
Hazard Due from Fire
29
Transport
30
Measurement and Weight
31
Transport to the Place of Destination
32
Storage Conditions
33
Setting up the Machine
34
Assembling and Setting up
35
Electrical Installation
36
Input and Control Elements
37
Description of the Control Elements
37
Description of the Control and Display Elements
41
The Touch Panel
42
Menu "Address
42
Menu "General
43
Menu „Manual
44
Menu „Automatic
46
Menu „Data Block
47
Menu „Tool Table
50
Menu „Pressure Value
53
Menu „Error
54
Start up the Machine
55
Checks before Start up the Machine
57
Start up the Machine
58
Reference Drive of the Machine
59
Checks after the First Start up
60
Examination of the Safety Devices
61
Operation (Setting-Up and Production)
62
Setting-Up and Adjusting of the Machine
63
Setting up of the Bending Tools
64
Mandrel Adjustment
71
Adjustment of the Wiper die (Special Equipment)
73
Clamping Pressure Adjustment
76
Bending with the Machine
77
Operating Modes
77
Safety Area of the Outer Support
78
Bending in Manual Operating Mode
79
Bending in Automatic Operating Sequence
89
Handling after Activating the Emergency Stop
95
Measuring Tubes for Bending
96
Trouble Shooting
97
Possible Faults and Their Removal
98
Poor Tube Quality
98
Malfunction of the Machine
99
Malfunctions of the Hydraulic
100
Maintenance and Service
104
Cleaning and Lubrication
105
Lubrication Plan
105
Lubricant
108
Cleaning
108
Maintenance of Hydraulic Plants
109
Checking the Hydraulic Fluid Level
109
Hydraulic Oil Change
110
Ageing of the Hydraulic Fluid
110
Suction Filter Cleaning
111
Hydraulic Oil Filter Change
111
Changes of the Hydraulic Hoses
112
Hydraulic Oil
113
Lubricant for Mandrel Lubrication Systems (Option)
114
Service Informations
115
Spare Part Service
115
Putting out of Operation
116
Temporary Putting out of Operation
116
Final Putting out of Operation
117
Appendix
118
Appendix A - Maintenance- and Serviceplan
118
Serviceplan
120
Instruction to Put in the Battery (SPS - Control)
121
Appendix B - Circuit Diagrams
123
Hydraulic Circuit Diagram
123
Electric Circuit Diagram
124
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Transfluid DB 2090 ST Specifications
General
Brand
Transfluid
Model
DB 2090 ST
Category
Industrial Equipment
Language
English
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