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Triconex Trident - User Manual

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Trident
Version 1.2
Triconex
An Invensys Company
Planning and Installation
Guide

Table of Contents

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Summary

Preface

How This Guide Is Organized

Chapter 1 Theory of Operation

Describes the theory of operation supporting the controller.

Chapter 2 International Approvals

Describes compliance with third-party agencies.

Chapter 3 System Description

Provides descriptions, illustrations, and specifications for system components.

Chapter 4 Installation and Maintenance

Provides guidelines for installing and maintaining a controller.

Chapter 5 Fault and Alarm Indicators

Describes indicators that identify the state of each module.

Appendix A Pin-Outs for Cables and Connectors

Provides pin-out information for cables and connectors.

Appendix B Recommended Parts for Replacement

Lists parts recommended by Triconex for replacement.

Appendix C Recommended Wiring Methods

Provides information related to recommended wiring practices.

Appendix D Non-Incendive Circuit Parameters

Details parameters for non-incendive communication circuits.

Appendix E Upgrades and Repairs

Information on firmware updates and special cable availability.

Appendix F Mounting Panel Drill Template

Shows the location for mounting holes.

Appendix G EU Declaration of Conformity

Provides the EU declaration of conformity.

Appendix H Warning Labels

Describes warning labels for system hazards.

CHAPTER 1 Theory of Operation

Controller Features

Details the features of the Trident controller for system integrity.

Fault Tolerance

Explains the controller's ability to detect and correct errors.

Controller Architecture

Describes the TMR architecture for fault tolerance.

Main Processor Architecture

Details the architecture of the Main Processor (MP) modules.

Bus and Power Distribution

Explains the TriBus and power distribution system.

Controller Communications

Discusses communication methods via MP and CM.

Physical Communication Interfaces

Lists the physical interfaces for MP and CM.

Communication Protocols

Lists supported communication protocols for MP and CM.

Input;Output Modules

Details the types of I/O modules supported.

Logic Power

Describes the logic power distribution for modules.

System Diagnostics and Status Indicators

Explains online diagnostics and status indicators.

CHAPTER 2 International Approvals

Canadian Standards Association

Details CSA certification for electrical safety.

Factory Mutual

Describes Factory Mutual verification for hazardous locations.

European Union CE Mark

Ensures electrical safety and electromagnetic compatibility.

TÜV Rheinland

Certifies controllers for safety-critical applications.

Semiconductor Equipment and Materials International (SEMI)

Certifies for environmental, health, and safety in semiconductor facilities.

CHAPTER 3 System Description

System Overview

Describes the physical elements of a Trident system.

Main Processor Module

Details Main Processor components and their functions.

Communication Module

Describes the optional Communication Module (CM).

Input;Output Modules

Details various types of Input/Output modules.

I⁄O Extender Modules

Explains the purpose and types of I/O Extender Modules.

Interconnect Assemblies

Describes assemblies for connecting baseplates.

End Caps

Details the types of end caps available.

Covers

Describes slot and terminal covers for protection.

CHAPTER 4 Installation and Maintenance

Guidelines

Discusses issues for installing and configuring the Trident controller.

Maximum Points

Lists maximum points per I/O module type.

Mechanical Installation

Provides guidelines for mounting controller components.

Mounting a Panel

Details guidelines for mounting panels for controller components.

Installing Additional I⁄O Columns

Explains how to install additional I/O columns on a panel.

Installing an I⁄O Extender Module

Provides instructions for installing an I/O Extender Module.

Installing I⁄O Bus Extension Cables

Explains how to install I/O bus extension cables.

Installing I⁄O Bus Terminations

Details how to install I/O bus terminations.

Installing Other Components

Covers installation of interconnect assemblies, end caps, etc.

Installing Modules

Explains the procedure for installing modules on a baseplate.

Effective Grounding Methods

Ground Systems

Describes the four separate ground systems used.

Connecting Baseplates to Protective Earth

Details connecting baseplates to protective earth.

Connecting to Signal Ground

Explains tying signal and safety grounds together.

Connecting Shields to Earth

Describes how to connect cable shields to earth.

Connecting to a TriStation PC

Connecting TriStation to an MP Port

Instructions for connecting TriStation to MP ports.

Connecting an MP Using a Network Hub

Connects MP to TriStation via an Ethernet hub.

Connecting TriStation to a CM Port

Instructions for connecting TriStation to CM ports.

Connecting a CM Using a Network Hub

Connects CM to TriStation via an Ethernet hub.

Connecting to Serial Ports on the MP

Connecting to Serial Ports on the CM

Configuring Output Voter Diagnostics

Disabling OVD on DO Modules

Procedure to enable and disable OVD for testing.

Controller Verification

Performing Routine Maintenance

CHAPTER 5 Fault and Alarm Indicators

Overview

Describes front panel indicators and their meanings.

Main Processor Indicators

Details MP Module status, mode, alarm, and communication indicators.

Communication Module Indicators

Details CM Module status and communication indicators.

Analog Input Module Indicators

Describes AI Module indicators and fault actions.

Analog Output Module Indicators

Describes AO Module indicators and fault actions.

Digital Input Module Indicators

Describes DI Module indicators and fault actions.

Digital Output Module Indicators

Describes DO Module indicators and fault actions.

Pulse Input Module Indicators

Describes PI Module indicators and fault actions.

Solid-State Relay Output Module Indicators

Describes SRO Module indicators and fault actions.

Replacing Modules

Provides instructions for replacing modules.

Replacing Modules

Guidelines for Replacing Modules

General guidelines to observe before replacing any module.

Replacing a Main Processor Module

Procedure to replace a faulty Main Processor Module.

Replacing a Communication Module

Procedure to replace a faulty Communication Module.

Replacing an I⁄O Module Without a Hot Spare

Procedure to replace an I/O module without a hot spare.

Replacing an I⁄O Module With a Hot Spare

Procedure to replace an I/O module with a hot spare.

APPENDIX A Pin-Outs for Cables and Connectors

MP Baseplate Connectors

Provides pin-out information for MP Baseplate connectors.

RS-232 Pin-Outs

Details RS-232 pin assignments.

RS-485 Pin-Outs

Details RS-485 pin assignments.

CM Baseplate Connectors

Provides pin-out information for CM Baseplate connectors.

Ethernet 10 BaseT Net1 Connectors

Pin-out for 10BaseT Ethernet Net1 connectors.

Ethernet 100 BaseTX Net2 Connectors

Pin-out for 100BaseTX Ethernet Net2 connectors.

10 BaseT Network Cables for TriStation

Lists available network cables for TriStation connection.

RS-232 Modbus Serial Cable

Details the RS-232 Modbus serial cable.

RS-485 Modbus Serial Cables

Details RS-485 Modbus serial cables.

Cable Selection

Guidelines for selecting RS-485 cables.

Cable Termination

Information on terminating RS-485 cables.

Diagread Cables and Debug Connectors

Pin-outs for diagread and debug connectors.

APPENDIX B Recommended Parts for Replacement

APPENDIX C Recommended Wiring Methods

General Considerations

General guidelines for installing the Trident system wiring.

Conduit Shielding

Discusses conduit and cable tray shielding for interference protection.

Cable Spacing

Guidelines for separating noise-creating sources from data cables.

Tray Recommendations

General recommendations for using cable trays.

Grounding

Information on grounding the Trident system.

APPENDIX D Non-Incendive Circuit Parameters

Schematic of Non-Incendive Communication Circuits

Diagram of non-incendive circuits for MP and CM modules.

APPENDIX G EU Declaration of Conformity

APPENDIX H Warning Labels

General Hazard

Example of a general hazard warning label.

Hazardous Voltage

Example of a hazardous voltage warning label.

Hot Surface

Example of a hot surface warning label.

Glossary

Index

Numerics

Index entries for numerical topics.

A

Index entries for topics starting with 'A'.

B

Index entries for topics starting with 'B'.

C

Index entries for topics starting with 'C'.

D

Index entries for topics starting with 'D'.

E

Index entries for topics starting with 'E'.

F

Index entries for topics starting with 'F'.

G

Index entries for topics starting with 'G'.

H

Index entries for topics starting with 'H'.

I

Index entries for topics starting with 'I'.

L

Index entries for topics starting with 'L'.

M

Index entries for topics starting with 'M'.

N

Index entries for topics starting with 'N'.

O

Index entries for topics starting with 'O'.

P

Index entries for topics starting with 'P'.

Q

Index entries for topics starting with 'Q'.

R

Index entries for topics starting with 'R'.

S

Index entries for topics starting with 'S'.

T

Index entries for topics starting with 'T'.

U

Index entries for topics starting with 'U'.

V

Index entries for topics starting with 'V'.

W

Index entries for topics starting with 'W'.

Triconex Trident Specifications

General IconGeneral
BrandTriconex
ModelTrident
CategoryController
LanguageEnglish