Wacker Neuson RD40

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BA RD40_RD45 en 00

Manufacturer:

HAMM AG

Hammstraße 1

D-95643 Tirschenreuth, Germany

Manufactured for:

Wacker Neuson Produktion GmbH & Co. KG

Wackerstraße 6

D-85084 Reichertshofen, Germany

www.wackerneuson.com

Tel: +49 (0) 8453 340 32 00

E-mail: service-LE@wackerneuson.com

Original instruction manual

Created on:

Changed on:

Document version:

01.08.2019

1561510523328_H810_00

Main Page

Default Chapter4
- Table of Contents4
Preface12
Preface13
- Preface to the Instruction Manual13
- Product Information13
- Guarantee13
- Modifications/Reservations14
- Packaging and Storage14
- Signs and Symbols14
- Explanation of Abbreviations15
- Warning Notes16
Documentation17
Use18
- Intended Use18
- Abnormal Use18
- Residual Risks19
- Climatic Conditions19
Environmental Protection21
Disposal22
Type Plate23
Noise and Vibration Requirements28
Personnel29
- Qualification and Duties29
General Safety Instructions31
Driving on Public Roads32
Danger Zone33
Description34
Information on the Machine34
- Technical Characteristics34
- List of Auxiliary Equipment35
General View of Machine36
- Chassis/Safety Devices36
- Stickers on the Machine37
- Rops41
- Consumable Fill Holes42
Control Stand43
- Seat Console43
- Operating Station Controls43
- Steering Column44
- Control Panel45
- Drive Lever45
Drive Unit/Diesel Engine46
Hydraulic Oil Supply47
Electrical System48
Transmission49
Steering System50
Water System51
- Water Sprinkling System51
- Additive Sprinkling51
Dynamic Compaction System52
Operation53
Important Information about Operating the Machine53
Safety Strut55
Loading and Transporting57
Functional Tests before Starting Work65
Access to the Machine66
- Access to the Operator's Platform66
Adjusting the Driver's Seat67
Using the Seat Belt69
Adjusting the Working and Rear-View Mirrors71
Opening and Closing the Engine Hood72
Switching On/Off Electrical System/On-Board Power Supply73
Switching the Signal Horn and Lighting on and off76
Starting the Machine78
Driving80
- Seat Contact Switch80
- Adjusting the Engine Speed81
- Driving in Normal Operation82
Stopping the Machine in Normal Operation84
Stopping the Machine in an Emergency - EMERGENCY STOP85
Stopping the Machine Because of a Fault87
Driving with the Dynamic Compaction System89
- Switching the Compaction System on and off90
- Jump Operation (RMV)92
- Compaction (HMV)92
Driving with Water Sprinkling System93
Driving with Additive Sprinkling System95
Track Offset96
Adjusting Scrapers98
- Top Drum Scraper98
- Bottom Drum Scraper99
- Tyre Scraper99
Exhaust Gas After-Treatment100
- Initiating Parked Regeneration100
- Urgency of Regeneration102
Operation Monitoring103
- Control Panel - Fill Level Control Indicator105
- Control Panel - Info Display/System Info106
Switching Diesel Engine off107
Automatic Engine Stop108
Shutting down and Leaving the Machine Safely109
Towing the Machine110
- Preparing the Machine for Towing111
- Depressurising the Hydraulic System111
- Releasing the Spring-Operated Brake112
- After Towing/Before Repair113
Start with Jump Leads114
Shutting down116
- Temporarily Shutting down the Machine and Starting It up Again116
- Permanently Shutting down and Disposing of the Machine117
Maintenance119
General Maintenance Instructions119
- Important Information about Maintenance Works119
- Running-In Instructions122
- Maintenance Overview123
- Welding Work on the Machine125
Chassis/Safety Devices126
- Basic Maintenance Work126
- Checking and Replacing Steps/Slip-Resistant Surface126
- Checking the EMERGENCY STOP Function127
- Checking that the Parking Brake Is Working Properly128
- Checking that the Seat Contact Switch Is Working Properly128
Control Stand130
- Checking that the Drive Lever Is Working Properly130
Drive Unit/Diesel Engine131
- Lubricating Oil Change Intervals132
- Engine Oil Change for Parked Regeneration132
- Maintenance Points on the Diesel Engine When Changing Oil133
- Replacing the Filter Insert of the Fuel Pump133
- Replacing the Filter Cartridge on the Fuel Filter134
- Replacing the Filter Cartridge for the Fuel Prefilter135
- Check and Clean the Dust Discharge Valve at the Air Filter136
- Check the Air Filter137
- Replacing Air Filter Cartridge137
- Replacing the Safety Cartridge at the Air Filter138
- Checking/Cleaning the Radiator139
- Checking the Coolant Fill Level139
- Changing the Coolant140
Hydraulic Oil Supply142
- Checking the Hydraulic Oil Fill Level142
- Changing the Hydraulic Oil and Ventilation Filter143
- Replacing the Filter Insert in the Pressure Filter for the Hydraulic System144
Electrical System145
- Starter Battery145
Transmission148
- Checking Roller Drum/Tyre Scraper148
- Cleaning Roller Drum/Tyre Scraper148
- Replacing Roller Drum Scraper148
- Adjusting/Changing the Tyre Scraper148
- Lubricate the Scraper Stop Lever149
- Check that Wheel Nuts/Wheel Bolt Connections Are Tight150
- Checking Air Pressure in the Tyres150
- Changing the Tyres151
Steering System153
- Lubricating Pivoted Bearing153
- Lubricating the Steering Cylinder Bolts153
Water Sprinkling155
- Check the Water-Sprinkling Tank Fill Level155
- Sprinkler Nozzle Inspection155
- Cleaning Sprinkler Nozzles157
- Cleaning the Filter for the Water Sprinkling System157
- Emptying and Cleaning the Water Sprinkling System158
- Emptying and Cleaning the Additive Sprinkling System159
Dynamic Compaction System161
- Checking the Damping Elements161
Tables162
Technical Data162
- Engine Oil162
- Fuel164
- Cooling Liquid (Coolant)164
- Hydraulic Oil (Mineral Oil)166
- Biodegradable Hydraulic Oil168
- Overview of Lubricant Details169
- Starting Torques170
Technical Data171
- Rd40-130173
- RD40-130O173
- RD40-130C175
  - Rd45-140179
- RD45-140O179
- RD45-140C181
Dimension Sheet183
- RD40-130, RD40-130O183
- RD40-130C183
- RD45-140, RD40-140O184
- RD45-140C184
Fuses185
- Engine Compartment185
- Steering Column186
- Electrical Box186
Diagnostic Code187
Auxiliary Equipment188
Roll-Over Protection Structure (ROPS)189
Falling-Object Protective Structure (FOPS)191
ROPS Cab192
- Overview193
- Operation193
- Maintenance198
- Tables200
Rotating Beacon204
- Overview204
- Description204
- Fitting/Removing204
- Operation206
- Maintenance207
Towing Coupling208
Thermal Aprons209
- Overview209
- Description209
- Operation209
- Dimension Sheet210
Edge Pressing and Cutting Device (KAG)211
- Overview211
- Description211
- Mounting/Dismounting Tools212
- Operation213
- Maintenance215
HAMM Line Spreader218
- Overview218
- Mounting/Dismounting220
- Operation221
- Maintenance226
- Technical Data227
Anti-Freeze Filling System for Water Sprinkling228
- Overview228
- Description228
- Operation228

Wacker Neuson RD40 - Page 2

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