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Wacker Neuson
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RD40
Wacker Neuson RD40 User Manual
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Wacker Neuson
Produktion GmbH & Co. KG
Wackerstraße 6
85084 Reichertshofen, Germany
www.wackerneuson.com
T
el.: +49 (0) 8453 340 32 00
Order no. 5100052135
Language en
233
Table of Contents
Default Chapter
4
Table of Contents
4
Preface
12
Preface
13
Preface to the Instruction Manual
13
Product Information
13
Guarantee
13
Modifications/Reservations
14
Packaging and Storage
14
Signs and Symbols
14
Explanation of Abbreviations
15
Warning Notes
16
Documentation
17
Use
18
Intended Use
18
Abnormal Use
18
Residual Risks
19
Climatic Conditions
19
Environmental Protection
21
Disposal
22
Type Plate
23
Noise and Vibration Requirements
28
Personnel
29
Qualification and Duties
29
General Safety Instructions
31
Driving on Public Roads
32
Danger Zone
33
Description
34
Information on the Machine
34
Technical Characteristics
34
List of Auxiliary Equipment
35
General View of Machine
36
Chassis/Safety Devices
36
Stickers on the Machine
37
Rops
41
Consumable Fill Holes
42
Control Stand
43
Seat Console
43
Operating Station Controls
43
Steering Column
44
Control Panel
45
Drive Lever
45
Drive Unit/Diesel Engine
46
Hydraulic Oil Supply
47
Electrical System
48
Transmission
49
Steering System
50
Water System
51
Water Sprinkling System
51
Additive Sprinkling
51
Dynamic Compaction System
52
Operation
53
Important Information about Operating the Machine
53
Safety Strut
55
Loading and Transporting
57
Functional Tests before Starting Work
65
Access to the Machine
66
Access to the Operator's Platform
66
Adjusting the Driver's Seat
67
Using the Seat Belt
69
Adjusting the Working and Rear-View Mirrors
71
Opening and Closing the Engine Hood
72
Switching On/Off Electrical System/On-Board Power Supply
73
Switching the Signal Horn and Lighting on and off
76
Starting the Machine
78
Driving
80
Seat Contact Switch
80
Adjusting the Engine Speed
81
Driving in Normal Operation
82
Stopping the Machine in Normal Operation
84
Stopping the Machine in an Emergency - EMERGENCY STOP
85
Stopping the Machine Because of a Fault
87
Driving with the Dynamic Compaction System
89
Switching the Compaction System on and off
90
Jump Operation (RMV)
92
Compaction (HMV)
92
Driving with Water Sprinkling System
93
Driving with Additive Sprinkling System
95
Track Offset
96
Adjusting Scrapers
98
Top Drum Scraper
98
Bottom Drum Scraper
99
Tyre Scraper
99
Exhaust Gas After-Treatment
100
Initiating Parked Regeneration
100
Urgency of Regeneration
102
Operation Monitoring
103
Control Panel - Fill Level Control Indicator
105
Control Panel - Info Display/System Info
106
Switching Diesel Engine off
107
Automatic Engine Stop
108
Shutting down and Leaving the Machine Safely
109
Towing the Machine
110
Preparing the Machine for Towing
111
Depressurising the Hydraulic System
111
Releasing the Spring-Operated Brake
112
After Towing/Before Repair
113
Start with Jump Leads
114
Shutting down
116
Temporarily Shutting down the Machine and Starting It up Again
116
Permanently Shutting down and Disposing of the Machine
117
Maintenance
119
General Maintenance Instructions
119
Important Information about Maintenance Works
119
Running-In Instructions
122
Maintenance Overview
123
Welding Work on the Machine
125
Chassis/Safety Devices
126
Basic Maintenance Work
126
Checking and Replacing Steps/Slip-Resistant Surface
126
Checking the EMERGENCY STOP Function
127
Checking that the Parking Brake Is Working Properly
128
Checking that the Seat Contact Switch Is Working Properly
128
Control Stand
130
Checking that the Drive Lever Is Working Properly
130
Drive Unit/Diesel Engine
131
Lubricating Oil Change Intervals
132
Engine Oil Change for Parked Regeneration
132
Maintenance Points on the Diesel Engine When Changing Oil
133
Replacing the Filter Insert of the Fuel Pump
133
Replacing the Filter Cartridge on the Fuel Filter
134
Replacing the Filter Cartridge for the Fuel Prefilter
135
Check and Clean the Dust Discharge Valve at the Air Filter
136
Check the Air Filter
137
Replacing Air Filter Cartridge
137
Replacing the Safety Cartridge at the Air Filter
138
Checking/Cleaning the Radiator
139
Checking the Coolant Fill Level
139
Changing the Coolant
140
Hydraulic Oil Supply
142
Checking the Hydraulic Oil Fill Level
142
Changing the Hydraulic Oil and Ventilation Filter
143
Replacing the Filter Insert in the Pressure Filter for the Hydraulic System
144
Electrical System
145
Starter Battery
145
Transmission
148
Checking Roller Drum/Tyre Scraper
148
Cleaning Roller Drum/Tyre Scraper
148
Replacing Roller Drum Scraper
148
Adjusting/Changing the Tyre Scraper
148
Lubricate the Scraper Stop Lever
149
Check that Wheel Nuts/Wheel Bolt Connections Are Tight
150
Checking Air Pressure in the Tyres
150
Changing the Tyres
151
Steering System
153
Lubricating Pivoted Bearing
153
Lubricating the Steering Cylinder Bolts
153
Water Sprinkling
155
Check the Water-Sprinkling Tank Fill Level
155
Sprinkler Nozzle Inspection
155
Cleaning Sprinkler Nozzles
157
Cleaning the Filter for the Water Sprinkling System
157
Emptying and Cleaning the Water Sprinkling System
158
Emptying and Cleaning the Additive Sprinkling System
159
Dynamic Compaction System
161
Checking the Damping Elements
161
Tables
162
Technical Data
162
Engine Oil
162
Fuel
164
Cooling Liquid (Coolant)
164
Hydraulic Oil (Mineral Oil)
166
Biodegradable Hydraulic Oil
168
Overview of Lubricant Details
169
Starting Torques
170
Technical Data
171
Rd40-130
173
RD40-130O
173
RD40-130C
175
Rd45-140
179
RD45-140O
179
RD45-140C
181
Dimension Sheet
183
RD40-130, RD40-130O
183
RD40-130C
183
RD45-140, RD40-140O
184
RD45-140C
184
Fuses
185
Engine Compartment
185
Steering Column
186
Electrical Box
186
Diagnostic Code
187
Auxiliary Equipment
188
Roll-Over Protection Structure (ROPS)
189
Falling-Object Protective Structure (FOPS)
191
ROPS Cab
192
Overview
193
Operation
193
Maintenance
198
Tables
200
Rotating Beacon
204
Overview
204
Description
204
Fitting/Removing
204
Operation
206
Maintenance
207
Towing Coupling
208
Thermal Aprons
209
Overview
209
Description
209
Operation
209
Dimension Sheet
210
Edge Pressing and Cutting Device (KAG)
211
Overview
211
Description
211
Mounting/Dismounting Tools
212
Operation
213
Maintenance
215
HAMM Line Spreader
218
Overview
218
Mounting/Dismounting
220
Operation
221
Maintenance
226
Technical Data
227
Anti-Freeze Filling System for Water Sprinkling
228
Overview
228
Description
228
Operation
228
4
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Wacker Neuson RD40 Specifications
General
Brand
Wacker Neuson
Model
RD40
Category
Construction Equipment
Language
English
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