wsm L3301 - Page 496

FRONT AXLE
L3301, L3901, L4701, WSM
6-S32
Clearance between Front Axle Case Bosses and Bracket
Bushings
1. Measure the front axle case bosses O.D. with an outside
micrometer.
2. Measure the bracket bushing I.D. and calculate the clearance.
3. If the clearance exceeds the allowable limit, replace the bracket
bushing.
 Press-fitting Bushing
• When press-fitting a new bushing, observe the dimension
described in the figure.
NOTE
• After replacing the bushing, be sure to adjust the front axle
rocking force. (See page 6-S7.)
9Y1211012FAS0048US0
Steering Cylinder I.D.
1. Measure the steering cylinder I.D. with a cylinder gauge.
2. If the cylinder I.D. exceed the allowable limit, replace the
cylinder tube.
9Y1211012FAS0039US0
Clearance between Rod and Bushing
1. Measure the bushing I.D. with a cylinder gauge.
2. Measure the rod O.D. with a outside micrometer, and calculate
the clearance.
3. If the clearance exceeds the allowable limit, replace as a unit.
9Y1211012FAS0040US0
Clearance between front
axle case boss (front)
and bracket bushing
(front)
Factory specification
0.120 to 0.275 mm
0.00472 to 0.01083 in.
Allowable limit
0.50 mm
0.01969 in.
Front axle case boss
(front) O.D.
Factory specification
49.950 to 49.975 mm
1.96653 to 1.96752 in.
Bracket bushing (front)
I.D.
Factory specification
50.095 to 50.225 mm
1.97224 to 1.97736 in.
Clearance between front
axle case boss (rear)
and bracket bushing
(rear)
Factory specification
0.100 to 0.292 mm
0.00394 to 0.01150 in.
Allowable limit
1.0 mm
0.03937 in.
Front axle case boss
(rear) O.D.
Factory specification
69.970 to 70.000 mm
2.75472 to 2.75590 in.
Bracket bushing (rear)
I.D.
Factory specification
70.100 to 70.262 mm
2.75984 to 2.76622 in.
Press-fit depth of
bushing "A"
Reference value
12.0 to 13.0 mm
0.47 to 0.51 in.
(1) Bushing A: Depth of Bushing
Steering cylinder I.D.
Factory specification
55.000 to 55.074 mm
2.1654 to 2.1682 in.
Allowable limit
55.100 mm
2.1693 in.
Clearance between rod
and bushing
Factory specification
0.00900 to 0.127 mm
0.000355 to 0.00500 in.
Allowable limit
0.135 mm
0.00531 in.
KiSC issued 09, 2016 A