wsm L3301 - Disassembling and Assembling (Manual Transmission Model)

TRANSMISSION
L3301, L3901, L4701, WSM
3-S39
(2) Disassembling and Assembling (Manual Transmission Model)
[A] Clutch Housing Case
Release Hub and Clutch Lever
1. Remove the safety switch (4).
2. Remove the step brackets (6).
3. Disconnect the clutch rod (5) from clutch lever (3).
4. Remove the release fork (1) mounting screw (2).
5. Draw out the clutch lever (3) to remove the release fork (1).
6. Remove the hub return spring (8).
7. Remove the release bearing (9) and release hub (7) as a unit.
(When reassembling)
• Make sure the direction of the release fork (1) is correct.
• Inject grease to the release hub (7).
• Be sure to set the hub return spring (8).
9Y1211012TRS0034US0
Main Shaft Case
1. Remove the main shaft case (1).
2. Remove the stopper plate (3).
3. Remove the screws (5).
(When reassembling)
• Apply grease to the O-ring and install it to the clutch housing.
• After reassembling the main shaft case, check that the main
shaft (4) rotate respectively and that they have a little axial play.
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Shift Base and Cover
1. Remove the speed change cover (1).
(When reassembling)
• Apply liquid gasket (Three Bond 1206C or equivalent) to joint
face of speed change cover and clutch housing.
9Y1211012TRS0036US0
(1) Release Fork
(2) Screw
(3) Clutch Lever
(4) Safety Switch
(5) Clutch Rod
(6) Step Bracket
(7) Release Hub
(8) Hub Return Spring
(9) Release Bearing
(1) Main Shaft Case
(2) Bearing Cover
(3) Stopper Plate
(4) Main Shaft
(5) Screw
(1) Speed Change Cover
KiSC issued 09, 2016 A