ABB ControlIT 53MC5000 User Manual

Table of Contents
1.0 INTRODUCTION 1-1
1.1 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 SCOPE OF BOOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.3 MODEL NUMBER BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.4 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
1.5 RELATED DOCUMENTATION . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
2.0 INSTALLATION 2-1
2.1 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 PACKING BOLT REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.4 MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5 MOUNTING THE INTERCONNECTION TERMINAL BOARDS (ITBs) . . . . . . . . . . 2-6
2.6 REMOVABLE PLUG-IN CONNECTORS . . . . . . . . . . . . . . . . . . . . . 2-11
2.7 POWER CONNECTIONS FOR CONTROLLER AND ITBs . . . . . . . . . . . . . 2-12
2.7.1 SINGLE +24 V DC POWER SOURCE TO CONTROLLER AND ITBs . . . . . 2-18
2.7.2 SEPARATE 24 V DC POWER SOURCES TO CONTROLLER AND ITBs . . . 2-20
2.7.3 110/120 V AC POWER SOURCE TO CONTROLLER . . . . . . . . . . . 2-22
2.7.4 220/240 V AC POWER SOURCE TO CONTROLLER . . . . . . . . . . . 2-24
2.7.5 220/240 V AC (NO NEUTRAL) POWER SOURCE TO CONTROLLER . . . . 2-26
2.8 SIGNAL CONNECTIONS TO STANDARD REAR TERMINAL BOARD . . . . . . . . 2-28
2.8.1 ANALOG INPUTS 0-3 (ANI0-3) . . . . . . . . . . . . . . . . . . . . 2-28
2.8.2 ANALOG OUTPUTS 0 AND 1 (ANO0&1) . . . . . . . . . . . . . . . . 2-32
2.8.3 CONTACT CLOSURE INPUTS 0 AND 1 (CCI0&1) . . . . . . . . . . . . 2-32
2.8.4 CONTACT CLOSURE OUTPUTS 0 AND 1 (CCO0&1) . . . . . . . . . . . 2-32
2.9 SIGNAL CONNECTIONS FOR SINGLE CHANNEL ANALOG OPTION (ANI8) . . . . . 2-32
2.10 SIGNAL CONNECTIONS FOR THE ITBS . . . . . . . . . . . . . . . . . . . 2-35
2.10.1 SCADA ADAPTER SIGNAL CONNECTIONS . . . . . . . . . . . . . . 2-35
2.10.2 ANALOG ITB SIGNAL CONNECTIONS . . . . . . . . . . . . . . . . 2-35
2.10.3 CORD SET ITB SIGNAL CONNECTIONS . . . . . . . . . . . . . . . 2-35
2.10.4 DUAL RELAY ITB SIGNAL CONNECTIONS . . . . . . . . . . . . . . 2-36
2.10.5 6 DIGITAL INPUT/4 DIGITAL OUTPUT (6DI/4DO) ITB . . . . . . . . . . 2-36
2.10.6 16 DIGITAL INPUT/DIGITAL OUTPUT (16DI/DO) ITB . . . . . . . . . . 2-36
2.11 DATALINK CONNECTIONS TO THE CONTROLLER . . . . . . . . . . . . . . . 2-43
2.12 MICROLINK CONNECTIONS TO THE CONTROLLER . . . . . . . . . . . . . . 2-43
3.0 PRODUCT DESCRIPTION 3-1
3.1 DOT MATRIX DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 MINI-DIN CONFIGURATION PORT CONNECTOR . . . . . . . . . . . . . . . . . 3-1
3.3 REAR TERMINAL BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.4 CONTROLLER POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.5 MAIN PRINTED CIRCUIT BOARD . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.6 EXPANSION BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.7 SAMPLING TIME INTERVALS . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.8 DATALINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3.9 FUNCTION INDEXES (FIXs) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3.10 DATABASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.11 KEYPADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
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ABB ControlIT 53MC5000 Specifications

General

Brand	ABB
Model	ControlIT 53MC5000
Category	Controller
Language	English