ABB IRB 4600 - 60/2.05 - Robot Installation and Commissioning; Unpacking and Pre-Installation; On-Site Installation

872.4.2 Mechanically restricting the working range of axis 1 ......................................
902.5 Installing options ...............................................................................................
902.5.1 Installation of cooling fan for motors (option) ................................................
972.5.2 Installation of Foundry Plus Cable guard (option no. 908-1) .............................
982.5.3 Installing an expansion container ...............................................................
1002.6 Robot in hot environments ..................................................................................
1002.6.1 Start of robot in hot environments ..............................................................
1012.7 Robot in cold environments .................................................................................
1012.7.1 Start of robot in cold environments .............................................................
1022.8 Electrical connections ........................................................................................
1022.8.1 Robot cabling and connection points ..........................................................
1042.8.2 Customer connection on robot ...................................................................
1062.8.3 Customer connections on upper arm ..........................................................
1093 Maintenance
1093.1 Introduction ......................................................................................................
1103.2 Maintenance schedule .......................................................................................
1103.2.1 Specification of maintenance intervals ........................................................
1113.2.2 Maintenance schedule .............................................................................
1133.2.3 Expected component life .........................................................................
1143.3 Inspection activities ...........................................................................................
1143.3.1 Inspecting oil level, axis 1 gearbox .............................................................
1213.3.2 Inspecting the oil level, axis 2 gearbox ........................................................
1233.3.3 Inspecting the oil level, axis 3 gearbox ........................................................
1263.3.4 Inspecting the oil level, axis 4 gearbox ........................................................
1283.3.5 Inspecting oil level, gearbox axes 5 - 6 ........................................................
1323.3.6 Inspecting the cable harness .....................................................................
1343.3.7 Inspecting information labels .....................................................................
1373.3.8 Inspecting the mechanical stop pin, axis 1 ...................................................
1403.3.9 Inspecting additional mechanical stops .......................................................
1423.3.10 Inspecting dampers .................................................................................
1443.3.11 Inspecting the pressure relief valve ............................................................
1463.3.12 Inspecting Signal lamp (option) ..................................................................
1483.4 Replacement activities .......................................................................................
1483.4.1 Type of lubrication in gearboxes ................................................................
1503.4.2 Changing the oil, axis-1 gearbox on floor mounted robots ...............................
1563.4.3 Changing the oil, axis-1 gearbox on suspended robots ...................................
1623.4.4 Changing the oil, axis-2 gearbox ................................................................
1663.4.5 Changing the oil, axis-3 gearbox ................................................................
1723.4.6 Changing the oil, axis-4 gearbox ................................................................
1763.4.7 Changing oil, axes-5 and -6 gearboxes ........................................................
1823.4.8 Replacing SMB battery .............................................................................
1873.5 Cleaning activities .............................................................................................
1873.5.1 Cleaning, robot ......................................................................................
1894 Repair
1894.1 Introduction ......................................................................................................
1904.2 General procedures ...........................................................................................
1904.2.1 Performing a leak-down test ......................................................................
1914.2.2 Mounting instructions for bearings .............................................................
1934.2.3 Mounting instructions for seals ..................................................................
1954.3 Complete robot .................................................................................................
1954.3.1 Removing the complete cable harness ........................................................
2074.3.2 Refitting the complete cable harness ..........................................................
2234.3.3 Replacing SMB unit .................................................................................
2284.3.4 Replacing the brake release unit ................................................................
2324.3.5 Replacing the base ..................................................................................
2424.4 Upper arm .......................................................................................................
2424.4.1 Replacing the complete upper arm .............................................................
6 3HAC033453-001 Revision: H
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