H Marking
grooves pcs
Order
number
9.03+0.02 - (std.) 8368 67048
9.08+0.02 1 8368 67050
9.13+0.02 2 8368 67051
9.23+0.02 3 8368 67052
Cylinder liners with oversize flanges (higher
flanges) have grooves as a mark on the outer
circumference as follows:
• 1st oversize, 0.05 mm = 1 groove
• 2nd oversize, 0.10 mm = 2 grooves
• 3rd oversize, 0.20 mm = 3 grooves
NOTE: 33-74 engines: Recess depth is
adjusted with a cylinder liner recess cutter
9101 65600.
NOTE: 84-98 engines: Recess depth is
adjusted with a cylinder liner recess cutter
9104 52000.
9.
Check the cylinder liner flange and the
cylinder block recess depth, if the cylinder
liner height is not the same all the way
round.
10.
Replace the cylinder liner, if the cylinder liner
flange has any fault.
11.
Fit the O-rings.
a)
b) 33-74 engines: Fit the O-rings into the
grooves in the cylinder liner.
c) 84-98 engines: Fit the O-rings into the
grooves in the cylinder block.
d) Fit the green O-ring (A) into the bottom
groove.
e) Lubricate the O-rings with a liquid soap
(not with engine oil).
NOTE: Extend the O-rings as little as
possible when fitting the O-rings. Maximum
permitted stretch is 6%.
Fig. 13
3. Maintenance
4th Generation Engines 3-11
8370 79492