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Apach E Series - User Manual

Apach E Series
99 pages
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ГОД ВЫПУСКА
YEAR OF MANUFACTURE
СЕРИЙНЫЙ НОМЕР
SERIAL NUMBERS
РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ И ТЕХНИЧЕСКОМУ ОБСЛУЖИВАНИЮ
USE AND MAINTENANCE MANUAL
ЭЛЕКТРИЧЕСКАЯ МОДУЛЬНАЯ ПЕЧЬ
ELECTRIC MODULAR OVEN
серии E
E series

Table of Contents

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Summary

Introduction to the Manual

Using and Safekeeping the Manual

Importance and Audience of the Manual

The manual is essential for oven use, maintenance, and is intended for various personnel roles.

Product Identification and Safety

CE Marking Identification

Details information required by the 'CE MARKING' found on the oven's back label.

General Safety Precautions

Covers essential safety measures, operator profiles, and definitions of hazardous areas.

Prevention and Protection Measures

General Operational Safety

Outlines customer responsibilities for safety, training, and equipment integrity.

Handling and Transport Safety

Details safe practices for moving, assembling, and lifting the oven and its parts.

Safe Use Precautions

Covers daily checks, safe start-up, and end-of-shift actions for safe oven operation.

Specific Safety and Device Information

Oven Maintenance Safety

Specifies safety measures for maintenance, cleaning, and adjustments, emphasizing powered-off operations.

Oven Disposal Precautions

Mentions that oven components must be disposed of according to applicable laws.

Noise Emission Information

States the oven's acoustic level is below 80 dB(A), usually not requiring hearing protection.

Protection and Safety Devices

Details the oven's safety features like insulated handles, insulation materials, and electrical protections.

Understanding Safety Signals

Safety Signals in the Manual

Explains the meaning of danger and mandatory safety signs used within the manual.

Safety Signs Displayed on the Oven

Identifies safety signs physically present on the oven, like high temperature and electric current warnings.

Residual Risks Identification

Identifies residual risks, including thermal dangers and risks from not using PPE.

Oven Description and Components

Oven and Equipment Overview

Provides an overview of the modular electric oven and its configurable modules like hoods and provers.

Front View Component Labels

Labels the main components of the oven as seen from the front.

Oven Structure and Controls

Oven Structure Details

Details the materials used in the oven's construction, such as stainless steel, glass doors, and insulation.

Side View Component Labels

Labels the components of the oven from the side view.

Controls and Electric Circuits

Describes the control panel options and automatic steam generation control.

Mechanical and Hydraulic Controls

Explains controls related to steam exhaust and heating elements.

Oven Accessories

Steam Generator (Standard)

Describes the steam generator's function, placement, and power requirements.

Optional Stainless-Steel Door

Describes an alternative door option made of stainless steel with insulating material.

Optional Leavening Prover

Explains the leavening prover's structure, function, and optional steam generator.

Additional Oven Features and Rules

Optional Hood for Steam Exhaustion

Details the structure and optional components of the steam exhaustion hood.

Optional Electromechanical Control Panel

Describes the electromechanical control panel as an alternative to electronic controls for manual oven management.

Energy Supply and Waste Connections

Refers to chapter 11 for power/water connections and explains steam channeling for waste.

Technical and Manufacture Rules

States compliance with CEI EN 60204-1 for wiring and food-contact material regulations.

Technical Data and Specifications

Specifications, Dimensions, and Weights

Presents technical data, dimensions, and power specifications for various oven models.

Intended Use and Liability

Conditions for Intended Use

Defines oven use for baking and prohibits use in explosive atmospheres.

Critical Warning: Explosive Atmosphere

A strong warning against using the oven in environments with explosive potential.

Manufacturer Liability Exclusions

Lists conditions under which the manufacturer is not liable for damages, e.g., improper use.

Handling, Transport, and Storage

General Handling Precautions

Provides general precautions for handling and lifting, including equipment capacity and sling inspection.

Handling Packed;Unpacked Ovens

Details equipment and operator qualifications for handling packed and unpacked ovens.

Transport Guidelines

Covers suitable transport methods and anchorage requirements for packages.

Storage Instructions

Provides guidelines for storing the oven, whether packed or unpacked, in a dry environment.

Installation Site Preparation

Location Preparation Requirements

Outlines requirements for installation location: exhaust, floor load, and environment.

Installation Positioning

Specifies minimum clearance requirements for oven positioning for use and maintenance.

Allowable Environmental Values

Lists acceptable temperature, humidity, and altitude ranges for optimal oven operation.

Assembly, Preparation, and Connections

Assembling and Dismantling Responsibility

States that assembling and testing specific parts are the user's responsibility.

Preparation for Use: Preliminary Checks

Advises checking for transport damage, verifying oven details, and initial cleaning before use.

Electricity and Exhaust Connections

Refers to the back wall of the chamber for connection points.

Power, Water, and Steam Chimney Connections

Electric Power Connection Details

Details electrical connection requirements: earth, cut-out box, cable specifications.

Water Connection for Steam Generators

Specifies water connection points, pipe sizes, and water quality for steam generators.

Steam Chimney Requirements

Covers steam evacuation requirements, materials, draught, and chimney diameter.

Operational Oven Testing

Outlines checks after installation: connections, voltage, and thermostat probe fitting.

Initial Oven Startup and Training

Oven Startup Procedure

Instructions for closing the chamber/door and setting the temperature for the first heating.

Gradual Sole Heating for Crack Prevention

Provides a diagram for gradual heating of natural stone soles to prevent cracking.

Training for Operating Personnel

Emphasizes the need for operator experience and formal training for oven operation.

Oven Usage Guidelines

Machine Operation Description

Provides an overview of machine operation, distinguishing electronic and electromechanical panels.

General Usage Guidelines

Lists general rules for safe operation, including following the manual and using PPE.

Digital Control Panel Overview

Standard Digital Keyboard Panel

Explains the buttons and display elements of the standard digital control panel.

Percentage Management Function

Describes setting percentages for floor, front, and ceiling heating elements.

Control Panel Technical Data

Control Panel Technical Specifications

Lists technical data for the control panel, including temperature limits and program types.

Control Panel Introduction

Introduces functions controlled by the panel: temperature, time, and programs.

Programming Oven Settings

Setting Baking Chamber Temperature

Guides on setting the baking chamber temperature using the control panel.

Setting Floor Power Percentages

Explains how to set the power percentage for the oven floor element.

Setting Front and Ceiling Power

Setting Front Power Percentage

Details how to set the power percentage for the oven's front element.

Setting Ceiling Power Percentage

Guides on setting the power percentage for the oven's ceiling element.

Time and Steam Settings

Setting Baking Time

Explains how to set the baking time using the control panel buttons.

Setting Steam Time (Optional Generator)

Details how to set steam injection duration for models with steam generators.

Manual Steam Activation (Optional Generator)

Describes manual steam activation and how the timer indicates activation time.

Power Management and Programs

Power Management Modes (OFF, ECON, EXTRA)

Explains power management modes for controlling oven power usage.

Setting and Storing Programs

Guides on memorizing and setting temperature, time, and steam parameters for programs.

Baking Cycle Control

Baking Cycle Start;Stop

Explains how to start and stop the baking cycle and indicates status on the display.

Clock and Time Settings

Clock Setting Procedure

Details the procedure for setting the oven's date and time via the control panel.

Delayed Start Functionality

Setting Delayed Start (Daily;Weekly)

Guides on setting a delayed start time for oven operation on a daily or weekly basis.

Machine Parameter Programming

Accessing Machine Parameter Settings

Explains how to access and set machine parameters, requiring a password for technicians.

User-Level Parameter Customization

Programming User-Level Parameters

Details user-level parameters that can be customized, such as LCD contrast and date format.

Software Version Display

Digital Panel Temperature Management

Ceiling Temperature Display and Controls

Identifies the display for ceiling temperature and its related controls.

Floor Temperature Display and Controls

Identifies the display for floor temperature and its related controls.

Bi-Temperature Mode Settings

Setting Chamber Floor Temperature (Bi-Temp)

Guides on setting the floor temperature in the bi-temperature mode.

Setting Chamber Ceiling Temperature (Bi-Temp)

Guides on setting the ceiling temperature in the bi-temperature mode.

Bi-Temperature Programming Details

Setting Floor Temperature (Max 280;350°C)

Detailed steps for setting the floor temperature in the baking chamber.

Setting Ceiling Temperature (Max 280;350°C)

Detailed steps for setting the ceiling temperature in the baking chamber.

Optional Electromechanical Control Panel

Line Switch Operation

Describes the function of the main line switch for powering the panel.

Ceiling Thermostat Function

Explains the thermostat for setting the ceiling temperature.

Floor Thermostat Function

Explains the thermostat for setting the floor temperature.

Steam Switch and Generator Operation

Describes activating steam generation and the steam generator switch.

Oven Operation Procedures

Machine Operation Description

Provides an overview of machine operation, distinguishing electronic and electromechanical panels.

Startup: Oven Without Steam Generator

Refers to specific instructions for starting the oven without the steam generator.

Startup: Oven With Steam Generator

Details startup for ovens with steam generators, including pre-heating time.

Steam Evacuation Control

Explains how to control steam discharge from the chamber using a knob.

Hood and Control Description

Hood Control Panel

Shows the control panel for the hood and its components like extractor and condenser.

Prover Description and Controls

Prover Control Panel

Describes the prover's control panel for temperature and humidity regulation.

Prover Operation and Startup

Analog Hygro-Thermostat for Prover

Explains the analog hygro-thermostat for prover temperature and humidity adjustment.

Using Prover with Humidifier (Optional)

Details prover use with humidifier, including steam control and pilot lights.

Oven Startup and Running-in Cycles

Advises on checks during the oven's running-in cycle.

Cleaning Procedures and Schedule

Cleaning Materials and Tools

Lists recommended materials and tools for cleaning different oven parts.

Cleaning Frequency Schedule

Provides a schedule for daily, weekly, and monthly cleaning tasks.

Prohibited Cleaning Materials

Warns against using aggressive chemicals, solvents, or non-biodegradable products.

Maintenance and Repair

General Maintenance Safety Rules

States that tampering with safety devices absolves the manufacturer from responsibility.

Monthly Maintenance Programme

Specifies monthly checks for electric parts by a qualified technician.

Fault Repair and Component Replacement

Details replacing light bulbs/door glass and cleaning the steam generator.

Specific Component Replacements

Authorized Repairs Only

Emphasizes that certain repairs must be performed exclusively by authorized personnel.

Replacing the Digital Panel

Steps for replacing the digital control panel of the oven.

Replacing Thermocouple (Digital Panel)

Procedure for replacing the thermocouple used with the digital panel.

Replacing Electrical System Parts

Steps for replacing parts within the oven's electrical system.

Replacing Thermostat or Switch (Electromechanical)

Details on replacing thermostats or switches on the electromechanical control panel.

Door and Heating Element Replacement

Replacing Tempered Glass Pane (Door)

Instructions for replacing the tempered glass pane of the oven door.

Replacing Baking Soles

Steps for replacing the baking soles (refractory surfaces) in the oven chamber.

Replacing Heating Element

Procedure for removing and replacing the oven's heating element.

Adjusting;Replacing Door Compensation Spring

How to adjust or replace the spring mechanism that assists the oven door.

Prover Component Replacements

Replacing Prover Control Switch

Steps to replace a control switch on the prover.

Replacing Prover Hygro-Thermostat

Procedure for replacing the hygro-thermostat inside the prover.

Replacing Prover Heating Element or Fan

Steps to replace heating elements or the fan within the prover.

Replacing Optional Prover Steam Generator

Instructions for replacing the optional steam generator unit for the prover.

Lubrication and Spare Parts

Monthly Lubrication Programme

Monthly lubrication instructions for visible door hinge parts.

How to Order Spare Parts

Information required when ordering spare parts for the oven.

Troubleshooting Common Problems

Lists common problems like panel illumination failure, water leaks, and heating issues.

Oven Storage and Transfer

Temporary Oven Storage

Instructions for cleaning and emptying pipes for temporary oven storage.

Extended Oven Storage

Guidelines for extended storage: cleaning, covering, and environmental considerations.

Transfer of Ownership Information

Outlines purchaser rights regarding repair information and documentation during transfer.

End-of-Life and Attachments

Dismantling Procedures

States dismantling must comply with local and EU environmental disposal legislation.

Airborne Noise Emission Information

Notes that the oven has no rotating masses, resulting in non-existent acoustic pressure levels.

Attachments: Wiring Diagram Reference

References the wiring diagram standard.

Warranty Terms and Conditions

Details the 12-month guarantee, exclusions, and conditions for warranty claims.

CE Declaration of Conformity

Apach E Series Specifications

General IconGeneral
BrandApach
ModelE Series
CategoryOven
LanguageEnglish