Atlas Copco CA3500DCO

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Preventive maintenance

4812160101_A.pdf 2014-07-04

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Table of Contents3
Introduction13
The Machine13
Intended Use13
Warning Symbols13
Safety Information13
General14
CE Marking and Declaration of Conformity15
Safety - General Instructions17
Safety - When Operating19
Driving Near Edges19
Slopes20
Safety (Optional)21
Air Conditioning21
Special Instructions23
Standard Lubricants and Other Recommended Oils and Fluids23
Higher Ambient Temperatures, above +40°C (104°F)23
Temperatures23
High Pressure Cleaning23
Fire Fighting24
Roll over Protective Structure (ROPS), ROPS Approved Cab24
Welding24
Battery Handling24
Jump Starting (24V)25
Technical Specifications27
Vibrations - Operator Station27
Noise Level27
Electrical System27
Dimensions, Side View28
Dimensions, Top View29
Weights and Volumes30
- Working Capacity30
- General32
Machine Description35
- Diesel Engine, Cummins35
- Diesel Engine, Deutz35
- Electrical System35
- Propulsion System/Transmission35
- Brake System36
- Steering System36
- Vibration System36
- Cab36
- FOPS and ROPS36
- Identification37
- Decals40
- Instruments/Controls44
- Electrical System64
Before Starting69
- Master Switch - Switching on69
- Operator's Seat - Adjustment69
- Operator's Seat, Comfort - Adjustments70
- Control Panel, Adjustments70
- Parking Brake71
- Display - Control71
- Interlock72
- Operator Position72
- View73
Operation69
Starting74
- Starting the Engine74
Driving75
- Operating the Roller75
  - Machine with TC (Anti-Spin)75
  - Slopes (TC (Anti-Spin))76
- Interlock/Emergency Stop/Parking Brake - Check77
- Dynapac Compaction Meter (DCM) Including Active Bouncing Control (ABC) - Optional77
- Setting Limit78
- Operation CMV79
Vibration79
- Different Operating Modes80
- Advice When Using DCO82
Braking83
- Normal Braking83
- Emergency Braking83
- Switching off84
Parking84
- Chocking the Drums84
  - Master Switch85
Long-Term Parking87
- Engine87
- Battery87
- Air Cleaner, Exhaust Pipe87
- Fuel Tank87
- Hydraulic Reservoir87
- Tires (All-Weather)87
- Hoods, Tarpaulin88
Miscellaneous89
- Lifting89
- Towing/Recovering91
- Transport94
Operating Instructions - Summary101
Preventive Maintenance103
- Acceptance and Delivery Inspection103
- Warranty103
Maintenance - Lubricants and Symbols105
- Maintenance Symbols106
Service and Maintenance Points107
General107
Maintenance - Maintenance Schedule107
Periodic Service (Service Message) - Optional108
Every 10 Hours of Operation (Daily)109
After the FIRST 50 Hours of Operation109
Every 50 Hours of Operation (Weekly)109
Every 250 / 750 / 1250 / 1750 Hours of Operation110
Every 500 / 1500 Hours of Operation110
Every 1000 Hours of Operation111
Every 2000 Hours of Operation112
Every Other Year113
Maintenance, 10H115
Scrapers - Check, Adjustment115
Air Circulation - Check116
Coolant Level - Check116
Diesel Engine Check Oil Level117
Fuel Tank - Filling117
Hydraulic Reservoir - Check Fluid Level118
Maintenance - 50H119
Hydraulic Filter - Replacement119
Tires - Air Pressure - Wheel Nuts - Tightening121
Drum Gearbox - Oil Change121
Steering Hitch - Tightening122
Air Cleaner123
Check Hoses and Connections123
Drum - Oil Change123
Gearbox - Oil Change125
Maintenance - 250 / 750 / 1250 / 1750H127
Rear Axle Differential - Check Oil Level127
Drum - Checking the Oil Level128
Rear Axle Planetary Gears - Check Oil Level128
Gearbox - Checking the Oil Level129
Drum Gearbox - Checking the Oil Level130
Radiator - Check/Cleaning130
Rubber Elements and Fastening Screws - Check131
Battery - Check Condition131
Air Conditioning (Optional) - Inspection132
Automatic Climate Control (Optional) - Inspection132
Maintenance - 500 / 1500H133
Air Cleaner133
Checking - Change the Main Air Filter133
Backup Filter - Change134
Air Cleaner - Cleaning134
Rear Axle Differential - Check Oil Level135
Rear Axle Planetary Gears - Check Oil Level135
Drum - Checking the Oil Level136
Gearbox - Oil Change137
Drum Gearbox - Checking the Oil Level137
Radiator - Check/Cleaning138
Fuel Pre-Filter - Replacement138
Replacing the Fuel Filter139
Diesel Engine - Oil and Filter Change140
Controls and Moving Joints - Lubrication140
Seat Bearing - Lubrication141
Maintenance - 1000H143
Hydraulic Filter - Replacement143
Air Cleaner144
Checking - Change the Main Air Filter144
Backup Filter - Change145
Air Cleaner - Cleaning146
Rear Axle Differential - Oil Change147
Rear Axle Planetary Gear - Oil Change147
Drum - Checking the Oil Level148
Gearbox - Oil Change149
Drum Gearbox - Oil Change149
Radiator - Check/Cleaning150
Fuel Pre-Filter - Replacement150
Replacing the Fuel Filter151
Diesel Engine - Oil and Filter Change152
Seat Bearing - Lubrication153
Hydraulic Reservoir - Draining153
Fuel Tank - Draining (Optional)154
Air Conditioning (Optional) Fresh Air Filter - Change154
Steering Hitch - Tightening155
Maintenance - 2000H157
Hydraulic Reservoir - Oil Change157
Hydraulic Filter - Replacement158
Drum Gearbox - Oil Change159
Air Cleaner159
Checking - Change the Main Air Filter159
Backup Filter - Change160
Air Cleaner - Cleaning160
Rear Axle Planetary Gear - Oil Change161
Rear Axle Differential - Oil Change162
Drum - Oil Change162
Gearbox - Oil Change164
Radiator - Check/Cleaning164
Fuel Pre-Filter - Replacement165
Replacing the Fuel Filter165
Diesel Engine - Oil and Filter Change166
Seat Bearing - Lubrication167
Hydraulic Reservoir - Draining167
Fuel Tank - Draining (Optional)168
Air Conditioning (Optional) Fresh Air Filter - Change168
Automatic Climate Control (Optional) - Overhaul169
Drying Filter - Check169
Steering Hitch - Tightening170

Atlas Copco CA3500DCO - Page 104

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