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Power Roller
CA3500DCO
Atlas Copco CA3500DCO User Manual
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Long-term parking
4812160101_A.pdf
2014-07-04
Hoods, tarpaulin
* Lower the instrument cover over the instrument
panel.
* Cover the entire roller with a tarpaulin. A gap must
be left between the tarpaulin and the ground.
* If possible, store the roller indoors and ideally in a
building where the temperature is constant.
76
87
89
Table of Contents
Table of Contents
3
Introduction
13
The Machine
13
Intended Use
13
Warning Symbols
13
Safety Information
13
General
14
CE Marking and Declaration of Conformity
15
Safety - General Instructions
17
Safety - When Operating
19
Driving Near Edges
19
Slopes
20
Safety (Optional)
21
Air Conditioning
21
Special Instructions
23
Standard Lubricants and Other Recommended Oils and Fluids
23
Higher Ambient Temperatures, above +40°C (104°F)
23
Temperatures
23
High Pressure Cleaning
23
Fire Fighting
24
Roll over Protective Structure (ROPS), ROPS Approved Cab
24
Welding
24
Battery Handling
24
Jump Starting (24V)
25
Technical Specifications
27
Vibrations - Operator Station
27
Noise Level
27
Electrical System
27
Dimensions, Side View
28
Dimensions, Top View
29
Weights and Volumes
30
Working Capacity
30
General
32
Liquid-Filled Tyres (Ballasted Tyres)
33
Hydraulic System
33
Automatic Climate Control (ACC) (Optional)
33
Tightening Torque
34
Machine Description
35
Diesel Engine, Cummins
35
Diesel Engine, Deutz
35
Electrical System
35
Propulsion System/Transmission
35
Brake System
36
Steering System
36
Vibration System
36
Cab
36
FOPS and ROPS
36
Identification
37
Product and Component Plates
37
Product Identification Number on the Frame
37
Machine Plate
38
Explanation of 17PIN Serial Number
38
Engine Plates
39
Decals
40
Location - Decals
40
Safety Decals
41
Info Decals
43
Instruments/Controls
44
Control Panel and Controls
44
Function Descriptions
45
Warning Indication - Membrane Panel (Keypad)
47
Display Explanations
48
Machine Alarm
51
Dynapac Sub System (DSS)
52
Main Menu
53
User Settings
53
Service Menu
54
About
55
Machine Settings
55
Operator Help When Starting
56
Operator Help Workmode
56
Display When Activating Choice Via the Button Set
57
DCO View and Status
57
Error Messages (DCO)
58
Instruments and Controls, Cab
59
Function Description of Instruments and Controls in the Cab
60
Using the Cab Controls
61
Defroster
61
Heat
61
Ac/Acc
61
ACC - Control Panel
62
Main Display Screen
62
ACC - Operation Menus
62
Electrical System
64
Fuses in the Main Switchbox (Cummins)
65
Fuses at Master Switch (Cummins)
65
Fuse Box at Master Switch (Cummins)
66
Fuses in the Main Switchbox (Deutz)
66
Fuses at Master Switch (Deutz)
67
Fuse Box at Master Switch (Deutz)
68
Before Starting
69
Master Switch - Switching on
69
Operator's Seat - Adjustment
69
Operator's Seat, Comfort - Adjustments
70
Control Panel, Adjustments
70
Parking Brake
71
Display - Control
71
Interlock
72
Operator Position
72
View
73
Operation
69
Starting
74
Starting the Engine
74
Driving
75
Operating the Roller
75
Machine with TC (Anti-Spin)
75
Slopes (TC (Anti-Spin))
76
Interlock/Emergency Stop/Parking Brake - Check
77
Dynapac Compaction Meter (DCM) Including Active Bouncing Control (ABC) - Optional
77
Setting Limit
78
Operation CMV
79
Vibration
79
Different Operating Modes
80
Advice When Using DCO
82
Braking
83
Normal Braking
83
Emergency Braking
83
Switching off
84
Parking
84
Chocking the Drums
84
Master Switch
85
Long-Term Parking
87
Engine
87
Battery
87
Air Cleaner, Exhaust Pipe
87
Fuel Tank
87
Hydraulic Reservoir
87
Tires (All-Weather)
87
Hoods, Tarpaulin
88
Miscellaneous
89
Lifting
89
Locking the Articulation
89
Lifting the Roller
90
Lifting the Roller with Jack
90
Unlocking the Articulation
91
Towing/Recovering
91
Short Distance Towing with the Engine Running
92
Short Distance Towing When the Engine Is Inoperative
93
Towing the Roller
94
Transport
94
Securing CA1500-CA4600 for Loading
95
Securing CA5000 for Loading
97
Securing CA5500/6000/6500 for Loading
99
Operating Instructions - Summary
101
Preventive Maintenance
103
Acceptance and Delivery Inspection
103
Warranty
103
Maintenance - Lubricants and Symbols
105
Maintenance Symbols
106
Service and Maintenance Points
107
General
107
Maintenance - Maintenance Schedule
107
Periodic Service (Service Message) - Optional
108
Every 10 Hours of Operation (Daily)
109
After the FIRST 50 Hours of Operation
109
Every 50 Hours of Operation (Weekly)
109
Every 250 / 750 / 1250 / 1750 Hours of Operation
110
Every 500 / 1500 Hours of Operation
110
Every 1000 Hours of Operation
111
Every 2000 Hours of Operation
112
Every Other Year
113
Maintenance, 10H
115
Scrapers - Check, Adjustment
115
Air Circulation - Check
116
Coolant Level - Check
116
Diesel Engine Check Oil Level
117
Fuel Tank - Filling
117
Hydraulic Reservoir - Check Fluid Level
118
Maintenance - 50H
119
Hydraulic Filter - Replacement
119
Tires - Air Pressure - Wheel Nuts - Tightening
121
Drum Gearbox - Oil Change
121
Steering Hitch - Tightening
122
Air Cleaner
123
Check Hoses and Connections
123
Drum - Oil Change
123
Gearbox - Oil Change
125
Maintenance - 250 / 750 / 1250 / 1750H
127
Rear Axle Differential - Check Oil Level
127
Drum - Checking the Oil Level
128
Rear Axle Planetary Gears - Check Oil Level
128
Gearbox - Checking the Oil Level
129
Drum Gearbox - Checking the Oil Level
130
Radiator - Check/Cleaning
130
Rubber Elements and Fastening Screws - Check
131
Battery - Check Condition
131
Air Conditioning (Optional) - Inspection
132
Automatic Climate Control (Optional) - Inspection
132
Maintenance - 500 / 1500H
133
Air Cleaner
133
Checking - Change the Main Air Filter
133
Backup Filter - Change
134
Air Cleaner - Cleaning
134
Rear Axle Differential - Check Oil Level
135
Rear Axle Planetary Gears - Check Oil Level
135
Drum - Checking the Oil Level
136
Gearbox - Oil Change
137
Drum Gearbox - Checking the Oil Level
137
Radiator - Check/Cleaning
138
Fuel Pre-Filter - Replacement
138
Replacing the Fuel Filter
139
Diesel Engine - Oil and Filter Change
140
Controls and Moving Joints - Lubrication
140
Seat Bearing - Lubrication
141
Maintenance - 1000H
143
Hydraulic Filter - Replacement
143
Air Cleaner
144
Checking - Change the Main Air Filter
144
Backup Filter - Change
145
Air Cleaner - Cleaning
146
Rear Axle Differential - Oil Change
147
Rear Axle Planetary Gear - Oil Change
147
Drum - Checking the Oil Level
148
Gearbox - Oil Change
149
Drum Gearbox - Oil Change
149
Radiator - Check/Cleaning
150
Fuel Pre-Filter - Replacement
150
Replacing the Fuel Filter
151
Diesel Engine - Oil and Filter Change
152
Seat Bearing - Lubrication
153
Hydraulic Reservoir - Draining
153
Fuel Tank - Draining (Optional)
154
Air Conditioning (Optional) Fresh Air Filter - Change
154
Steering Hitch - Tightening
155
Maintenance - 2000H
157
Hydraulic Reservoir - Oil Change
157
Hydraulic Filter - Replacement
158
Drum Gearbox - Oil Change
159
Air Cleaner
159
Checking - Change the Main Air Filter
159
Backup Filter - Change
160
Air Cleaner - Cleaning
160
Rear Axle Planetary Gear - Oil Change
161
Rear Axle Differential - Oil Change
162
Drum - Oil Change
162
Gearbox - Oil Change
164
Radiator - Check/Cleaning
164
Fuel Pre-Filter - Replacement
165
Replacing the Fuel Filter
165
Diesel Engine - Oil and Filter Change
166
Seat Bearing - Lubrication
167
Hydraulic Reservoir - Draining
167
Fuel Tank - Draining (Optional)
168
Air Conditioning (Optional) Fresh Air Filter - Change
168
Automatic Climate Control (Optional) - Overhaul
169
Drying Filter - Check
169
Steering Hitch - Tightening
170
4
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Atlas Copco CA3500DCO Specifications
General
Brand
Atlas Copco
Model
CA3500DCO
Category
Power Roller
Language
English
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