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Barber-Colman MACO Series User Manual
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Copyright © 2002 Barber-Colman Company
Barber-Colman Company / Eurotherm Controls, Inc.
741-F Miller Drive, Leesburg V
A
20175
Phone: 703-443-0000
Fax: 703-669-1300
http://www
.barber-colman.com http://www
.eurotherm.com
An Invensys Company
103
Table of Contents
Default Chapter
1
Table of Contents
1
1 General
4
CE EMC Compliance
5
Notes on EMC Shielding
5
Figure 1.0 12 Slot Enclosed Controller Dimensions
6
Figure 1.1 16 Slot Enclosed Controller Dimensions
7
Figure 1.2 12 Slot Open Frame Controller Dimensions
8
Figure 1.3 9 Slot Open Frame Controller Dimensions
9
Figure 1.4 7 Slot Open Frame Controller Dimensions
10
Figure 1.5 12 Slot Controller Board Locations (5 Slots of I/O)
11
Figure 1.6A 16 Slot Controller Board Locations (8 Slots of I/O)
12
Figure 1.6B 16 Slot Controller Board Locations (7 Slots of I/O)
13
Figure 1.6C 16 Slot Controller Board Locations (6 Slots of I/O)
14
Figure 1.6D 9 Slot Controller Board Locations (3 Slots of I/O)
15
Figure 1.7 7Slot Controller Board Locations
16
Figure 1.8 Multi-Chassis Installation
17
Figure 1.9 12 Slot Motherboard Bus Layout
18
Figure 1.10 16 Slot Motherboard Bus Layout
19
Figure 1.11 9 Slot Motherboard Bus Layout
20
Figure 1.12 AC Power Connections for 9 Slot Controllers
21
Figure 1.13 AC Power Connections for 12 Slot Controllers
21
Figure 1.15 DC Power Connection for 7 Slot Controllers
22
Figure 1.14 AC Power Connections for 16 Slot Controllers
22
2 Installing & Wiring the T/C-Analog Board
23
Figure 2.0 Installing Resistors for Current Inputs
24
Figure 2.1 A-60063-0XX or A-60133-0XX 12 Zone Temperature Board
25
Figure 2.2 A-60063-1XX or A-60133-1XX 12 Zone Analog Input Board
26
Figure 2.3 A-60063-2XX or A-60133-2XX 6 Zone Analog Input / 6 Zone T/C Input Board
27
Figure 2.4 A-60063-3XX or A-60133-3XX 6 Zone T/C Input Board
28
Figure 2.5 Wiring T/C Inputs Using the T/C-Analog Card
29
Figure 2.6 Wiring Analog Inputs Using the T/C-Analog Card
29
3 Installing & Wiring the Communications Board
30
Figure 3. A-60050 Communications Motherboard
31
Figure 3.1 Wiring Communications Daughterboards
32
4 Installing & Wiring the Data Handler Board
33
Figure 4.0 A-60010 Data Handler Board
34
Figure 4.1 Wiring the DH Board (Overbraid in Conduit to Op Station)
35
Figure 4.2 Wiring the Data Handler Board (Overbraid to Op Station)
35
5 Installing & Wiring the Analog I/O Board
36
Figure 5.0 A-60051 Analog I/O Motherboard
37
Figure 5.1 Analog I/O Wiring (Connector P2)
38
Figure 5.2 Analog I/O Wiring (Connector P3)
39
Figure 5.3 Wiring the Analog I/O Board
40
6 Installing & Wiring the High Speed Ana Sig Processor (Parison) Board
41
Introduction
41
Wiring of All Analog Inputs & Outputs
41
Input/Output Specifications
41
Analog Input/Output Wiring Guidelines
42
Analog I/O Applications Wiring
42
Wiring of DC Inputs & Outputs
42
Figure 6.0 A-13815 High Speed Ana Sig Processor (Parison) Board
43
Figure 6.1 High Speed Analog (Parison) Sensor Wiring
44
Figure 6.2 High Spd Ana (Parison) Card Pressure Transducer Wiring
45
Figure 6.3 High Spd Ana (Parison) Card DC Input and Output Wiring
45
Figure 6.4 One-Head Time-Based Machine with B-C Servo Amp
46
Figure 6.5 Two-Head Time-Based Machine with B-C Servo Amp
47
Figure 6.6 Two-Head Position-Based Machine with B-C Servo Amp
48
Figure 6.7 Two-Hd Position-Based Mach W/Pushout and B-C Servo Amp
49
Figure 6.8 Accumulator Machine (Velocity Control) with B-C Servo Amp
50
Figure 6.9 Two-Head Position-Based Machine with Moog Servo Amp
51
Figure 6.10 Wiring the High Spd Ana (Parison) Board DC Inputs
52
Figure 6.11 Wiring the High Spd Ana (Parison) Board DC Outputs
52
Figure 6.12 Wiring the High Spd Ana (Parison) Board Analog Inputs
53
Figure 6.13 Wiring the High Spd Ana (Parison) Board Analog Outputs
53
7 Installing & Wiring the Seq/Hydraulics Board
54
Figure 7. A-60012 or A-60083 Seq/Hydr Board
55
8 Installing & Wiring the Power Supply Board
56
Figure 8.0 A-13395 Power Supply Board
57
Figure 8.1 A-60045 Power Supply Board
58
Figure 8.2 Wiring the Power Supply Board in 9 Slot Systems
59
Figure 8.3 Wiring the Power Supply Board in 12 Slot Systems
59
Figure 8.4 Wiring the Power Supply Board in 16 Slot Systems
60
9 Installing & Wiring AC Output Boards
61
Figure 9.0 A-13402 Standard Density AC Output Board
63
Figure 9.1 A-13904 High Density AC Output Board
64
Figure 9.2 AC Output Wiring
65
10 Installing & Wiring DC Output Boards
66
Figure 10.0 A-60068 24 Output DC out Board
68
Figure 10.1 A-60107 16 Output DC out Board
69
Figure 10.2 DC Output Wiring
70
Figure 10.3 Wiring the DC Output Board
71
11 Installing & Wiring Analog Output Boards
72
Figure 11.0 Locating the Analog Output Boards
73
Figure 11.1 A-60033 Analog Output Board
74
Figure 11.2 Analog Output Wiring
75
Figure 11.3 Wiring the Analog Output Board
76
12 Installing & Wiring AC Input Boards
77
Figure 12.0 A-13900 or A-60089 Standard Density AC Input Board
78
Figure 12.1 High Density AC Input Board Assembly
79
Figure 12.2 AC Input Wiring
80
13 Installing & Wiring DC Input Boards
81
Figure 13.0 A-60070 Standard Density DC Input Board
82
Figure 13.1 High Density DC Input Board Assembly
83
Figure 13.2 DC Input Wiring
84
Figure 13.3 Wiring the DC Input Board
85
14 Installing & Wiring AC/DC Input Boards
86
Figure 14. High Density AC/DC Input Board Assembly
88
Figure 14.1 A-13991-100 High Density DC/AC Input Board Assembly
89
15 Wiring the 32 In/32 out or 24 In/24 out Digital I/O Boards
90
Introduction
90
Specifications
90
Figure 15.1 32 In/32 out or 24 In/24 out A-60150-X
91
Figure 15.2 32 In/32 out or 24 In/24 out Digital I/O Wiring
92
Figure 15.3 32 In/32 out or 24 In/24 out Sample Wiring
93
Figure 16. Communications Cable Pinouts
94
Figure 17. Communications Cable Part Numbers
95
Figure 18. Firmware Model Numbers
96
16 MACO Series Specifications
97
17 Application Guide for Sensors and Analog Signals
102
General
102
Hydraulic Pressure Transducers
102
Position Transducers
102
Tachometer
102
Analog Outputs
102
Extrusion/Parison Pressure Transducers
102
5
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Barber-Colman MACO Series Specifications
General
Brand
Barber-Colman
Model
MACO Series
Category
Controller
Language
English
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