Bauer Kompressoren Verticus 5

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DESCRIPTION

INSTALLATION, TAKING INTO OPERATION

OPERATION

MAINTENANCE, REPAIR

STORAGE, PRESERVATION

DIAGRAMS, DRAWINGS

SPARE PARTS CATALOGUE

Main Page

Table of Contents8
Fig. 1 Compressor Unit, V Series Super-Silent; Front View, Condensate Collector Fitted20
Fig. 2 Compressor Unit, V Series Open; Rear View21
Fig. 3 Compressor Unit, V Series Super-Silent; Front View, with Top Mounted B-KOOL and Cooling Air Duct22
Fig. 4 Filling Panel with 2 Pressure Ranges and Switch-Over Valve23
Fig. 5 External Filling Panel, Design for Open Housing 300 Bar with B-CONTROL Control Unit24
Fig. 6 External Filling Panel; 6X 300 Bar, 4X 200 Bar with B-CONTROL Control Unit25
Fig. 7 Compressor Block IK12.1426
Fig. 8 Compressor Block IK150, Front View27
Fig. 9 Compressor Blocks IK15.1, IK15.11, Front View28
Fig. 10 Compressor Block IK180, Front View29
Fig. 11 Compressor Block IK18.1, Front View30
Fig. 12 Lube Oil Circuit, IK12.1431
Fig. 13 Lube Oil System IK150 to IK18.131
Fig. 14 Intake Filter, IK12.1432
Fig. 15 Intake Filter, IK150, IK180, IK18.132
Fig. 16 Filter System with SECURUS Monitoring33
Fig. 17 Pressure Maintaining/Non-Return Valve, 350 Bar34
Fig. 18 Pressure Maintaining/Non-Return Valve, 420 Bar34
Fig. 19 Final Pressure Gauge35
Fig. 20 Valve Operation35
Fig. 21 Valve Head 1St Stage36
Operation37
Fig. 22 Automatic Condensate Drain Unit37
Fig. 23 Normal Operation37
10.2.1. Operation38
Fig. 24 Condensate Drain38
Fig. 25 Automatic Condensate Drain Unit IK15.1138
Fig. 26 Normal Operation39
Fig. 27 Condensate Drain39
Fig. 28 Automatic Condensate Drain Unit IK18.140
Fig. 29 Drain Valve 2Nd Stage, IK18.140
Fig. 31 Condensate Drain41
Fig. 32 Condensate Collector, 40 Ltrs42
Fig. 33 Float Switch Orientation42
Fig. 34 Condensate Collector, Function42
11.3.1. General44
Fig. 35 B-Control Micro44
Fig. 36 Operating and Display Elements46
Fig. 38 B-Control Control Panel and Display63
Fig. 39 Operating and Display Elements64
Fig. 40 CF Card Removal65
Fig. 41 Connections65
Fig. 42 Home Page66
Fig. 44 Alarm List, Not Confirmed66
Fig. 47 Actual Values68
Fig. 48 Actual Values68
Fig. 49 Actual Values68
Fig. 50 Trend Page69
Fig. 51 Logbook Page69
Fig. 52 Log-In Page70
Fig. 53 Keyboard70
Fig. 54 Log-In Page, Configuration Level70
Fig. 55 Operation Menu71
Fig. 58 Pressure Values72
Fig. 59 Combined Operation73
Fig. 61 Service Menue74
Fig. 62 Maintenance Page74
Fig. 63 Logbook Export Page74
Fig. 64 Diagnosis Page75
Fig. 65 Pre-Lubrication Page75
Fig. 69 Sensors76
Fig. 70 Valves77
Fig. 71 B-Messenger77
Fig. 72 Message Filter77
Fig. 74 Bus Communication78
Fig. 75 Backup78
Fig. 78 Hex Switch, Operating Mode Position79
Fig. 79 System Setup80
Fig. 80 Set Time80
Fig. 81 Logger Page80
Fig. 82 Securus Page81
Fig. 83 Seccant Page81
Fig. 84 Cooling Air Flow82
Fig. 85 Room Temperature91
Fig. 86 Locating the Unit91
Fig. 87 Installation (Natural Ventilation92
Fig. 88 Installation with Natural Ventilation, Example93
Fig. 89 Installation with Natural Ventilation, Example93
Fig. 90 Installation with Natural Ventilation, Example93
Fig. 91 Installation (Artificial Ventilation94
Fig. 92 Installation with Artificial Ventilation, Example95
Fig. 93 Installation with Artificial Ventilation, Example95
Fig. 94 B-Controlr-Control Unit96
Fig. 96 Control Panel, B-Control107
Fig. 97 Scavenging Valve109
Fig. 98 International Filling Connector110
Fig. 99 Connecting Air Bottle110
Fig. 100 Filling Air Bottle110
Fig. 101 Removing Air Bottle110
Maintenance Record113
Maintenance Work113
Maintenance Intervals113
Lubrication System113
Oil Level Check113
Oil Change Intervals114
Oil Capacity114
Oil Packages114
Oil Change114
Changing the Oil Type114
Venting Oil Pump114
Fig. 102 Oil Sight Gauge IK12.14114
Fig. 103 Oil Sight Gauge IK150, IK15.1, IK15.11, IK180, IK18.1114
Intake Filter115
Maintenance115
Fig. 104 Oil Filler, IK12.14115
Fig. 105 Oil Filler, IK150, IK15.1, IK15.11, IK180, IK18.1115
Fig. 106 Removing the Cover115
Fig. 107 Replacing the Oil Filter115
Intermediate Separators116
Maintenance116
Fig. 108 Intake Filter, IK12.14116
Final Separator / Filter System117
Oil and Water Separator117
Purifier117
Fig. 110 Oil and Water Separator, 420 Bar117
Fig. 111 Removing the Filter Head118
Fig. 112 Extracting the Cartridge118
Pressure Maintaining / Non-Return Valve123
Maintenance123
Safety Valves123
Operating Check123
Blow-Off Pressure Check123
Fig. 114 Final Pressure Safety Valve, 225 and 330 Bar123
Fig. 115 Final Pressure Safety Valve, 420 Bar123
Pressure Gauges124
Valves124
Changing the Valves124
Valve Change124
Automatic Condensate Drain124
Maintenance124
Activated Charcoal Maintenance124
Float Switch Maintenance125
Electrical System125
Drive Motor125
Electric Control125
Pressure Switch125
B-Control Battery Replacement125
Fig. 116 Final Pressure Switch125
Fig. 117 Removing Cover125
Compressor Drive System126
Electric Drive Motor126
V-Belts126
Maintenance on Filling Valves126
Filling Valves on V5 Filling Panel126
Fig. 118 Taking out the Battery126
Fig. 119 Battery Handling126
Fig. 120 Filling Valve 075353126
Filling Valves on External Filling Panel127
Maintenance of Storage Bottles127
Lifetime127
Fig. 121 Filling Valve127
Inspections128
Condensate Drain128
Repair Instructions128
Trouble-Shooting129
Tables149
Tightening Torque Values149
Torque Sequence149
Fig. 122 Torque Sequence149
Lubrication Chart150
Adhesive and Sealant Chart150
Testing Agents150
Storage, Preservation153
General153
Preparation153
Preserving the Compressor153
Preserving the Motor/Engine153
Preventive Maintenance During Storage153
Changing the Lube Oil for Preserving153
Reactivating the Compressor Unit153
Transportation154
Diagrams, Drawings157
Flow Diagrams157
Drawings157
Lists157
Schematic Diagrams157
Parts Lists163
Compressor Units163
Compressor Unit163
Compressor Unit164

Bauer Kompressoren Verticus 5 - Page 3

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