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bbraun Infusomat Compactplus P - User Manual

bbraun Infusomat Compactplus P
106 pages
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Infusomat® compact
plus
P
Service Manual EN, Version 1.0
For internal use, only
For internal use, only

Table of Contents

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Summary

Important Preliminary Remarks

Service Work Guidelines

General guidelines and authorization requirements for performing service.

Technical Safety Checks

Obligation, frequency, and recommendations for performing Technical Safety Checks (TSC).

Current Versions

Information on the manual's revision status and how to check for updates.

Product Availability

Details on the regional availability of software, hardware, and spare parts.

Manufacturers Responsibility

Conditions under which the manufacturer's responsibility for safety is maintained.

Quality Management

Information on B. Braun's quality certifications (ISO 9001, ISO 13485).

Technical Training

Requirement for authorized personnel to undergo B. Braun technical training.

Check After Repair

Guidelines and requirements for performing checks after service or repair.

Notes on ESD

Precautions and recommendations for preventing electrostatic discharge damage.

Spare Parts

Instructions to only use original B. Braun spare parts and avoid tampering.

Calibration of Gauges

Requirements and intervals for calibrating measuring instruments.

Measuring Equipment

Specifications and examples for required test and measuring equipment.

Safety Data Sheets

Information on how to obtain material safety data sheets for consumables.

Setting Off

Explanation of how warnings, cautions, and notices are presented.

Special PDF Functions

Details on using PDF features like form completion with Adobe Reader.

List of Abbreviations

Glossary of abbreviations used throughout the service manual.

Contact Information

Technical Training Contact

Information on arranging technical training through local representatives.

Entry for Technical Training

Procedure for applying to attend a technical training course.

Ordering Spare Parts and Test Equipment

Contact details for ordering spare parts and test equipment.

Service Hotline

Contact information for international service hotline support.

Returns

Procedure and address for returning spare parts or units for calibration.

Returns for Repairs

Guidance on contacting local subsidiaries for repair returns.

Safety Officer

Contact details for the safety officer (Dr. Stephan Krause).

Service Portal

Information on accessing the B. Braun online service portal.

1 Overview of the Device

System Overview

General description of the Infusomat® compactplus P as a modular system.

Description of Device

Detailed description of the Infusomat® compactplus P infusion pump system.

Intended Use

Reference to the Instructions for Use for the device's intended purpose.

Device Overview

Identification of the Infusomat® compactplus P's operation-related elements.

Mechanical Design

Description of the Infusomat® compactplus P housing and internal components.

Function

Explanation of the device's power supply, processors, and user interface.

Unit Software

Information on software history, versions, and update procedures.

Service Program

Details on the installation and operation of the service program.

Technical Data

Reference to the Instructions for Use for detailed technical specifications.

Options

Description of the individual options available for the device.

Accessories

List and part numbers of accessories for the Infusomat® compactplus P.

Functional Test

Step-by-step guide for performing the functional test of the device.

2 Unit Diagnosis; Adjustments

Alarms and Error Messages

Classification and explanation of device alarms and error messages.

Log Files

Description of device activity logging and how to retrieve log files.

Pre-alarms and Operating Alarms

Explanation of pre-alarm and operating alarm triggers and behavior.

Standard Device Alarms

Details on standard device alarms, including error codes and definitions.

Device Alarms with Reduced Display

How to interpret and handle alarms with a reduced visual display.

Most Important Fault Events

List of common fault events and their corresponding rectification.

Adjusting the Mechanical Pressure

Procedure for adjusting the device's mechanical pressure.

3 Disassembly; Assembly

Remarks on Disassembly

General safety notes and prerequisites for disassembling the unit.

Remarks on Assembly

General notes and prerequisites for assembling the unit.

Special Screws

Guidelines for fitting special screws used in plastic housings.

Housing Foot

Procedure for removing and installing the housing foot.

Gasket for Rubber Connector

Steps for replacing the gasket for the rubber connector.

Membrane

Instructions for removing and installing the membrane component.

Pole Clamp

Procedure for disassembling and assembling the pole clamp.

Battery Module

Steps for safely removing and installing the battery module.

Second Clamp

Procedure for removing and installing the second clamp.

Pump Door

Steps for disassembling and assembling the pump door.

Opening;Closing the Unit

Detailed instructions on how to open and close the unit's housing.

Loudspeaker

Procedure for removing and installing the loudspeaker.

Processor Board

Steps for removing and installing the main processor board.

Accessory Connector

Procedure for removing and installing the accessory connector.

Display Board with Display

Steps for removing and installing the display board assembly.

Housing, Upper Part

Procedure for replacing the upper part of the device housing.

Housing Front

Steps for disassembling and assembling the front housing part.

Pump

Procedure for removing and installing the pump assembly.

Power Supply

Steps for removing and installing the power supply unit.

Checks After Repair

Final verification steps to be performed after repair work.

4 Check after Repair

Check after Repair Matrix

Table mapping repair tasks to required tests for verification.

Pump Run-In

Procedure for running-in the pump after replacement or repair.

Procedural Instructions for Check after Repair

Detailed steps for performing visual inspection during the check.

Electrical Safety According to IEC 62353

Procedures and values for electrical safety testing.

Mechanical Inspection

Steps for checking the mechanical integrity and locking functions.

Operational Test

Procedures for verifying device operation and status displays.

Test Setup

Description of the required test setup and components for checks.

Pressure Cut-off, Electronic

Procedure for testing the electronic pressure cut-off function.

Pressure Limitation, Mechanical

Procedure for testing the mechanical pressure limitation.

SHK Test

Steps to check the SHK mechanism's function after opening the pump door.

Second Clamp Test

Procedure for testing the second clamp's functionality.

Delivery Accuracy (Simple Method)

Basic method for checking the accuracy of fluid delivery.

Delivery Accuracy (Alternative Measuring Method)

Alternative weight-based method for checking fluid delivery accuracy.

Air Sensor Test

Procedure for testing the air sensor's functionality and readings.

Temperature Sensor Test

Steps for checking temperature sensor values and differences.

Staff Call Test

Procedure for testing the staff call function and signal.

Fixing the Seal

Final step to re-seal the device with an individual seal after checks.

5 Servicing the Unit

Cleaning and Disinfecting

Guidelines and safety precautions for cleaning and disinfecting the device.

Servicing the Battery

Reference to Instructions for Use for detailed battery usage and service.

6 Technical Safety Check (TSC)

Checklist for Technical Safety Check (TSC)

Comprehensive checklist for performing the Technical Safety Check every 24 months.

7 Procedural Instructions on the TSC

Visual Inspection

Detailed steps for performing the visual inspection part of the TSC.

Electrical Safety According to IEC 62353

Procedures for electrical safety measurements during TSC.

Functional Inspection

Steps for mechanical inspection and operational tests in TSC.

Test Setup

Description of the required test setup for TSC procedures.

Pressure Cut-off, Electronic

Procedure for testing the electronic pressure cut-off during TSC.

Pressure Limitation, Mechanical

Procedure for testing the mechanical pressure limitation during TSC.

SHK Test

Steps for testing the SHK mechanism during TSC.

Second Clamp Test

Procedure for testing the second clamp during TSC.

Delivery Accuracy (Simple Method)

Simple method for checking delivery accuracy during TSC.

Delivery Accuracy (Alternative Measuring Method)

Alternative method for checking delivery accuracy via weight measurement.

Air Sensor Test

Procedure for testing the air sensor during TSC.

Temperature Sensor Test

Steps for checking temperature sensor readings during TSC.

8 Test Equipment and Tools

Test Equipment

List of essential test equipment required for repairs and checks.

Standard Tools

List of common tools required for servicing the device.

Special Tools

List of specialized tools, including torque screwdrivers and countersinks.

11 Appendix

Revision Documentation

Information on the version of the service manual and its history.

Current Information

Placeholder for any current updates or additional information.

History of Spare Parts

Records of changes or updates to specific spare parts.

bbraun Infusomat Compactplus P Specifications

General IconGeneral
TypeVolumetric Infusion Pump
Infusion Rate Increments0.1 mL/h
Accuracy±5%
Power Supply100 - 240 V AC, 50/60 Hz
DisplayLCD
Infusion Rate Range0.1 to 999.9 ml/h
Volume Preselection1 to 9999 mL
VTBI Range0.1 - 9999 ml
AlarmsAir-in-line, Occlusion, Infusion complete, Door open
User InterfaceKeypad
Infusion ModesContinuous, intermittent
CompatibilityCompatible with various infusion sets