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biosystems A15 User Manual
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Service manual
100
5.1.2.3. Changing the X motor
a)
Remove all the analyzer housing.
b)
Unscrew the studs (1).
c)
Remove the rack (2) and let the arm rest on its front part.
d)
Remove the cover and the interconnection board (3).
e)
Remove the screws (4) and remove the motor
.
f)
Fit the new motor without fully tightening the screws.
g)
Replace the rack.
h)
Adjust the pinion (5) with the rack and tighten the screws.
i)
T
ighten the rack studs and t the interconnection board and cover
.
5
6
1
2
99
101
Table of Contents
Default Chapter
5
Table of Contents
5
1 Introduction
8
General Description of the Analyzer
8
Operating Arm
9
Dispensing System
9
Reactions Rotor and Reading
10
Electronic System
11
Application Program
11
Functioning of the Analyser
11
Transport and Reshipment of the Analyzer
12
2 Mechanical Elements
14
Instrument Breakdown
14
Description of the Mechanical Elements
14
Operating Arm
14
Guide
15
Carriage
16
Y Carriage
16
Needle Unit
18
Dispensing System
19
Thermostated Probe
19
Dispensing Pump
19
Tubes and Containers
21
Container Level Control Sensors
22
Racks Tray with Integrated Washing Station
23
Washing Pumps
23
Reaction Rotor with Integrated Optical System
24
Thermostated Rotor and Photometric System
24
Lighting System
26
Electronics Cover
27
Main Cover Hinges
28
Base
29
Casings
30
3 Electronic System
31
CPU Board (CIIM00026)
31
Power Supply Board (CIIM00015)
36
Needle Board (CIIM00017)
38
Photometry Board (CIIM00027)
40
XYZ Interconnection Board (CIIM00018)
41
Communications Board (CIIM00036)
42
Rotor Interconnection Board (CIIM00029)
43
Pump Interconnection Board (CIIM00028)
45
Component Relation
47
Auxiliar Channel Information
47
Interconnection between Boards
51
Schematic Liquid Circuit
57
4 Service Program
58
Initialising the Analyser
58
Adjustments
60
Adjustment of the Needle Thermostatation System
60
Adjustment of the Rotor Thermostation System
61
Adjustment of the Positioning of the Operating Arm
62
Adjustment of X, y and Z Position for Reagent and Pediatric Racks
62
Adjustment of the Positioning of the Rotor
65
Centering of the Rotor with Regard to the Dispensing Point
65
Centering of the Rotor with Regard to the Optical System
65
Adjustment of the Positioning of the Filter Wheel
66
Adjustment of the Level Control Scales
67
Adjustment of the Level Detection Sensitivity
68
Tests
68
Motor Tests
68
Initialization Test
69
Movement Test
69
Loss Step Test
70
Stress Mode Test
70
Z Axis Secu Ri Ty Systems Test
70
Maximum Z Verification Test
71
Diaphragm Pumps and Electrovalves Test
71
Functioning Test
72
Stress Mode Test
72
Needle Self-Centering System Test
72
Needle Level Detection System Test
72
Needle Thermostatation System Test
73
Needle Rotor Thermostatation System Test
74
Photometry Tests
74
Base Line and Integration Times
74
Darkness Counts
76
Repeatability Without Moving the Filter Wheel
76
Stability
77
Repeatability Moving Filter Wheel
77
Absorbance Measurement
78
Reactions Rotor Check
78
Level Control Scales Test
79
Covers Detection Test
79
PC-Analyzer Communications Channel Test
80
Global Stress Mode of the Analyzer
80
Photometry Tool
81
Utilities
82
Disassembly of the Dispensing Needle
82
Fluid System Supply
83
Cleaning of the Dispensing System
84
Changing the Lamp
84
Configuration of the Filter Wheel
85
Demonstration Mode
85
Read/Load Adjustments and Cycles
86
Change the Rotor Type
87
Register
88
Introducing the Analyzer Serial Number
88
Service Reports
89
Language Change
89
Users
90
Monitor
90
User's Program
91
Configuration of the Level of Access to the Analyser
91
Reagent Consumption
92
5 Maintenance and Cleaning
94
Maintenance Operations
94
Housings and Covers
94
Removing the Needle Unit Casing
94
Removing the Front Housing
94
Removing the Main Cover
95
Removing the Upper Casing
96
Removing the Spring Protector
98
Operating Arm
98
Fully Removing the Operating Arm
98
Changing the Arm Hose
99
Changing the X Motor
100
Changing the y Motor
102
Changing the Z Motor
102
Changing the y Motor Belt
103
Changing the Spring
103
Dispensing System
104
Changing the Thermostated Pipe
104
Changing the Dispensing Pump Seal
105
Changing the Dispensing Pump Motor
106
Changing the Dispensing Electrovalve
107
Changing the Container Tube Unit
107
Changing the Distilled Water Container Filters
107
Reactions Rotor and Reading
108
Changing the Rotor Temperature Probe
108
Fully Removing the Rotor
109
Changing the Rotor Peltier Cells
109
Changing the Rotor Cover Detector
110
Changing the Rotor Start Photosensor
110
Changing the Rotor Motor
111
Changing the Lamp
112
Changing an Optical Filter
113
Configuration of the Filter Wheel
113
Changing the Filter Wheel Start Photosensor
113
Changing the Filter Wheel Motor
114
Electronic Systems
114
Changing the X, y and Encoder Start Photosensor
114
Changing the Microprocessor Board
115
Changing the Power Supply Board
115
Changing the Main Power Supply Source
116
Changing the Photometric System Board
116
Changing the Front Indicator
117
Changing the Firmware Program
118
Recommended Preventive Maintenance
118
Care and Cleaning
119
General Care of the Analyzer
119
Cleaning the Optical System
119
Cleaning the Dispensing System
120
General Cleaning of the Interior of the Apparatus
120
A I. Technical Specifications
121
A II. Adjustment Margins Tables
125
A III. List of Consumables, Accessories and Spares
126
A IV. List of Required Tools
128
A V. Software Versions
128
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biosystems A15 Specifications
General
Brand
biosystems
Model
A15
Category
Laboratory Equipment
Language
English
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