CONTENTS
SERVICE
COMPONENTS
1 On-Board Computer 3
1.1 On-Board Computer at a glance 5
1.2 Initial Operation of the eBike System 6
1.3 Getting to Know Purion 7
1.4 Operating Purion 8
1.5 Power Supply and Technical Data 10
1.6 Getting to Know Intuvia 11
1.7 Operating Intuvia 12
1.8 Power Supply and Technical Data 15
1.9 Getting to Know Nyon 16
1.10 Registering Nyon 18
1.11 Operating Nyon 19
1.12 Intelligently Networked with Nyon 31
1.13 Power Supply and Technical Data 42
2 Drive Unit 45
2.1 Drive Units at a Glance 47
2.2 Advantages of the Center -mounted
Motor Concept 48
2.3 That special Bosch riding sensation 49
2.4 Active Line (BDU310) 50
2.5 Active Line Plus (BDU350) 51
2.6 Active Line (BDU250C/255C) 52
2.7 Performance Line 53
2.8 Performance Line CX 54
2.9 Overview of riding modes 56
2.10 Walk assistance 57
2.11 Background Information about
Control Technology 58
2.12 eShift – Integrated Gear Shift Function 60
2.13 Technical Data 68
3 Batteries and Charger 75
3.1 Batteries and Charger at a Glance 77
3.2 Getting to Know Bosch eBike Batteries 78
3.3 Getting to Know the DualBattery System 80
3.4 Getting to Know the Chargers 81
3.5 Inserting and Removing the PowerPack 82
3.6 Inserting and Removing the PowerTube 83
3.7 Charging of the Battery 84
3.8 Increasing the Battery Service Life 86
3.9 Range Optimisation 87
3.10 Range Tables 88
3.11 Technical Data 96
4 Diagnostic Tools 99
4.1 Getting to Know the DiagnosticTool 101
4.2 Prerequisites for use 102
4.3 Preparation for eBike diagnostics 103
4.4 Operation of DiagnosticTool 104
4.5 "Configuration" menu 105
4.6 "Service" menu 108
4.7 "Maps" menu 113
4.8 "Settings" Menu 114
4.9 "Support" menu 115
4.10 Troubleshooting 116
4.11 Remote Diagnostics 118
4.12 Error Analysis on the eBike
by Component Cross-Swap 120
4.13 Getting to Know the CapacityTester 121
4.14 Operation of CapacityTester 122
5 Range of Support for Dealers 127
5.1 Contact Points to Bosch eBike Systems 129
5.2 Bosch eBike Service Hotline 130
5.3 Service Procedure 131
5.4 Expert Advisor Team 135
5.5 Bosch eBike dealer portal and newsletter 136
5.6 Dealer Webshops 138
5.7 Sales Support 139
5.8 Checklist for Checking New eBikes 140
5.9 Proper Handling of eBike Components 142
5.10 Transportation of dangerous goods
transport in accordance with ADR 144
5.11 Safety Instructions for eBike Batteries 148
5.12 Legal Status of a S-Pedelec 150
5.13 Error Codes 152
6 Installing/Removing eBike Components 173
6.1 Safety Instructions
174
6.2 CE Marking 175
6.3 On-Board Computer and Control Unit 176
6.4 PowerTube 179
6.5 Frame Battery 183
6.6 Rack battery 186
6.7 Removing Drive Unit (BDU310/350) 188
6.8 Installing Drive Unit (BDU310/350) 191
6.9 Removing Drive Unit (BDU250C/255C) 197
6.10 Installing Drive Unit (BDU250C/255C) 201
6.11 Electrical Connections 206
6.12 Speed sensor 208
6.13 Tightening Torques and Tool 209
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