156
ELECTRICAL AND IGNITION
FLYWHEEL AND STATOR SERVICING
Stator Service
Remove six allen head screws to remove stator.
To install stator, position stator on cylinder block.
Apply Nut Lock to screw threads. Install screws
and tighten in crossing pattern. Torque screws to
24 to 36 in. lbs. (3 to 4 N·m).
Flywheel Installation
If studs must be replaced in crankshaft, apply
Ultra Lock to threads and tighten by hand, no
more than 48 in. lbs. (5.5 N·m).
Remove any debris from the flywheel magnets
and the flywheel and crankshaft mating surfaces.
Apply Nut Lock to the raised mounting bosses on
the bottom of the flywheel.
Use Flywheel Puller Adaptor Kit, P/N 5007181,
and Flywheel Service Kit, P/N 434649, to position
flywheel on top of crankshaft. Align the alignment
hole in flywheel with alignment pin of crankshaft.
Turm center screw counterclockwise to lower fly-
wheel onto crankshaft. Remove tools from the fly-
wheel and crankshaft.
Apply Triple-Guard grease to studs and install five
new flywheel retaining nuts and washers. Follow
torque sequence below. Torque nuts to 24 to 26 ft.
lbs. (32.5 to 35 N·m).
1. Stator screws 005382
1. Flywheel mounting bosses 005370
1
1
005383
CAUTION
To avoid damage to flywheel magnets, or
injury to fingers, Flywheel service kits,
P/N 434649 and P/N 5007181, must be
used to remove or install the flywheel.
Flywheel Torque Sequence DRC3737
2 5
4
1
3
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