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Canon GP405 User Manual

Canon GP405
682 pages
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COPYRIGHT
©
1999 CANON INC. CANON 405/335 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
REVISION 0
JAN. 1999
FY8-13FV-000
GP405/335

Table of Contents

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Canon GP405 Specifications

General IconGeneral
BrandCanon
ModelGP405
CategoryPrinter
LanguageEnglish

Summary

Introduction

General Description

Features

Details copier specifications like speed, resolution, memory, duplexing, and paper sources.

Specifications

Outlines copier type, board method, resolution, and performance parameters.

Names of Parts

Identifies external components of the copier, including trays and switches.

Operation Procedures

Explains how to turn on the machine and control its various functions.

Routine Maintenance by User

Provides instructions for weekly cleaning and basic troubleshooting.

Safety Precautions

Covers laser light safety, CDRH regulations, handling laser units, and toner safety.

Image Formation Process

Explains the indirect photostatic reproduction method and its eight steps.

Basic Operation

Basic Operation Overview

Divides the machine into seven functional blocks: Scanner and Printer Functions.

Electrical Circuitry Outline

Explains the functions of CPUs and ICs on the image processor and power supply PCBs.

Sequence of Operations

Outlines direct copying and memory copying sequences, including conditions and operations.

Exposure System

Outline of Operations

Describes the original exposure system: scanning lamp, mirrors, CCD, and scanner motor.

Scanner Drive System

Explains how the scanner motor drives the mirror mounts and how the home position is detected.

Controlling the Scanning Lamp

Details the control of the scanning lamp's pre-heating, on/off, and intensity.

Identifying Original Size

Explains size identification using paper sensors and feeder width/length sensors.

Disassembly and Assembly

Provides general precautions for disassembling and assembling the scanner system.

Image Formation System

Image Formation System Outline

Describes the image processing system's conversion of optical images to electrical signals.

Analog Image Processing

Details the functions of the CCD PCB, including driving the CCD and A/D conversion.

Digital Image Processing

Explains processing of image signals from analog processing or extension boards.

Laser Exposure System

Laser Exposure System Outline

Describes the laser unit, scanner motor, and BD PCB for laser beam detection.

Generating the BD Signal

Explains how the BD signal is used for laser emission start and paper position synchronization.

Laser Driver PCB

Details the functions of the laser driver PCB in controlling the laser semiconductor.

Controlling the Laser Scanner Motor

Explains the motor's drive signal and speed control mechanisms.

Laser Scanner Assembly Disassembly/Assembly

Provides instructions for removing and mounting the laser scanner unit and laser unit.

Image Formation System

Outline of Image Formation Process

Shows the construction of the image formation system and its high-voltage controls.

Developing Assembly

Describes the components of the developing assembly and their rotation.

Drum Cleaner System

Explains the drum cleaner's components and waste toner detection.

Image Formation System Disassembly/Assembly

Provides instructions for disassembling and assembling the drum unit and related parts.

Pick-Up/Feeding System

Outline of Operations

Describes the pick-up/feeding system, sensors, and their functions.

Pick-Up Operation from Cassette

Details the pick-up process from the cassette, including motor and clutch operations.

Cassette Lifter Movement

Explains how the cassette lifter operates to maintain paper stack level.

Identifying Paper Size

Describes how the cassette dial and AB/Inch switch identify paper size.

Multifeeder Operation

Details the multifeeder mechanism for continuous paper pick-up.

Paper Deck System

Paper Deck Overview

Details inputs/outputs to the deck driver, pick-up operation, and paper detection.

Paper Deck Jam Detection

Explains how the paper deck detects jams and indicates them on the control panel.

Paper Deck Disassembly/Assembly

Provides general precautions for disassembling and assembling the paper deck.

Fixing System

Outline of Fixing System Operations

Details major functions of the fixing assembly, including heaters, drive system, and error codes.

Fixing Drive Assembly

Illustrates the drive system of the fixing assembly, showing motor and solenoid connections.

Controlling Fixing Temperature

Explains how thermistors and DC-CPU control the main and sub heater drive signals.

Protective Mechanisms for Fixing System

Details error detection mechanisms for preventing fixing heater overheating.

Upper Fixing Roll Bias

Explains the purpose, sequence, bias, and contact of the upper fixing roll.

Externals and Auxiliary Mechanisms

Control Panel Overview

Describes the control panel's PCBs, LCD, and functions like data communication and LCD contrast.

Machine Fans Arrangement and Functions

Lists fan notations, names, functions, and associated error codes.

Fan Sequence of Operations

Explains the 2-speed control of fans based on supply voltage and speed settings.

Detecting Fan Errors (E805)

Details how the machine detects fan errors and indicates them via error codes.

Power Supply System Overview

Shows the distribution of power within the machine, including PCBs and voltage outputs.

Counter Sensors and Operations

Details machine counter sensors and their operating conditions, including finisher sensors.

Externals/Auxiliary Mechanisms Disassembly/Assembly

General precautions for disassembling and assembling external covers and panels.

System Integration

System Integration Overview

Outlines accessories that can be connected to the machine, like FAX boards and SCSI interfaces.

SCSI Interface Board Details

Provides specifications for the SCSI board, including scan type, memory, and CPU.

System Integration Disassembly/Assembly

General precautions for disassembling and assembling system components.

Installation Guide

Selecting the Installation Site

Details environmental requirements for the machine's location, including temperature and ventilation.

Unpacking and Installation Procedures

Outlines the steps for unpacking the machine, supplying toner, and setting up components.

Relocating the Machine

Provides instructions for safely moving the machine, including preparing for relocation.

Installing the Control Card V

Details the removal and installation of the control panel and associated PCBs.

Installing the Copy Data Controller-A1

Instructions for setting DIP switches, connecting boards, and installing the controller.

Installing the NE Controller-A1

Provides steps for installing the NE controller, including connecting cables and checking operation.

Maintenance and Servicing

Periodically Replaced Parts

Lists copier parts that may require periodic replacement due to wear or damage.

Consumables and Durables

Identifies consumables and durable parts for the copier and paper deck.

Scheduled Servicing Chart

Outlines scheduled maintenance tasks based on copy count, including cleaning and checks.

Scheduled Servicing Table

Details maintenance actions (clean, replace, lubricate, adjust, inspect) for copier and paper deck units.

Troubleshooting Guide

Maintenance and Inspection

Covers image basic adjustment procedures and points of scheduled servicing.

Standards and Adjustments

Details adjustments for image quality, exposure, and image formation systems.

Troubleshooting Image Faults

Covers initial checks, original issues, parts inspection, and charging assembly checks.

Troubleshooting Malfunctions

Lists error codes (E000, E001, etc.) and their causes and corrective actions.

Troubleshooting Feeding Problems

Details common feeding issues like paper jams, double feeding, wrinkles, and misfeeds.

Electrical Parts Arrangement and Functions

Identifies clutches, solenoids, motors, and PCBs, explaining their notation and functions.

Upgrading Machine Components

Explains methods for upgrading machine components, such as replacing DIMMs or downloading software.

Service Mode Operations

Guides on entering, navigating, and exiting the service mode for diagnostics and adjustments.

Self Diagnosis Error Codes

Lists self-diagnostic error codes for various machine components and their potential causes.

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