ESAB 100i - Parts Wear

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100i / 200i / 300i / 400i

Manual PN: 0560956430 TORCH INFORMATION 113

7.03 Parts Wear

Replace the Gas Distributor if it is charred or cracked.

Replace the Gas Distributor if the ﬂange is damaged in any way.

Replace the tip and/or electrode if they are worn.

Good Electrode

Worn Electrode

Good Tip

Worn Tip

Art # A-04745_AB

Main Page

Default Chapter4
- User Responsibility4
- Table of Contents7
Section 1: Safety11
- Safety Precautions - ENGLISH11
- Précautions de Sécurité - FRENCH CANADIAN16
Section 2: Specifications21
- General Description of the System21
- Plasma Power Supply21
- Remote Arc Starter21
- Gas Control Module21
- Precision Plasma Cutting Torch21
- Specifications & Electrical Requirements22
- Power Supply Dimensions24
- Power Supply Rear Panel Features25
- Gas Requirements26
- Gas Applications28
- Torch Specifications29
Section 3: Installation31
- Installation Requirements31
- System Layout 100I - 200I Amp32
- System Layout 300I Amp33
- System Layout 400I Amp33
- Recommended Gas Supply Hose34
- Leads and Cables All Amperage34
- Lift the Power Supply35
- Connect Input Power and Ground Cables36
- Connect Work Cable and Pilot and Negative Leads37
- Ground Connections38
- Connect Coolant Leads41
- Connect Cables for CNC, Remote Arc Starter, Gas Selection, and Heat Exchanger42
- Handling and Installation of Fiber Optics43
- Correct Installation44
- Connect Cable and Gas Section Console Fiber Optic Cable to CCM47
- Set Switches on the Command - Control Module49
- Height Control Connections51
- Gas Selection Console Installation52
- Gas Control Unit Installation55
- Fiber Optic Cable Installation from CCM to Gas Selection Console58
- Fiber Optic Cable Installation from Gas Selection Console to Gas Control Unit60
- Install Touch Screen CNC63
- External Cooler64
- Install Remote Arc Starter66
- Connecting Torch74
- Install Consumable Torch Parts75
- Voltage Divider for Ihc Torch Height Control78
Section 4: Operation79
- Power Supply Control Panel79
- System Operation79
- CCM Status Codes81
- Gas Selection Console Status Codes89
- Gas Control Unit Status Codes91
- Remote Arc Starter Trouble Shooting94
Section 5: Maintenance95
- General Maintenance95
- External Coolant Filter Cleaning Procedure95
- Coolant Replacement Procedure96
Section 6: Replacement Assemblies & Parts97
- Replacement Power Supply97
- System Layout 100 - 200 Amp98
- System Layout 300 Amp98
- System Layout 400 Amp99
- Recommended Gas Supply Hose99
- Leads and Cables All Amperages100
- Power Supply External Replacement Parts102
- Power Supply Replacement Parts - Upper Right Side103
- Power Supply Replacement Parts - Lower Right Side104
- Power Supply Replacement Parts - Rear Panel105
- Power Supply Replacement Parts - Left Side106
- Automated Gas Control System Replacement Components107
- Gas Selection Console Replacement Parts108
- Gas Control Unit Replacement Parts109
- Remote Arc Starter (RAS) Replacement Parts110
Torch Maintenance111
- Consumable Removal111
- Section 7: Torch Maintenance111
- O-Ring Lubrication112
- Parts Wear113
- Torch Consumables Installation114
- Coolant Leak Trouble-Shooting116
Torch Operation119
- Standard Cutting up to 100 Amp125
- Bevel and Robotic Cutting up to 100 Amp147
- Standard Cutting 150 - 200 Amp155
- Robotic and Bevel Cutting 150 - 200 Amp167
- Standard Cutting 250 - 300 Amp177
- Robotic and Bevel Cutting 250 - 300 Amp185
- Standard Cutting 400 Amp195
- Robotic and Bevel Cutting 400 Amp205
- Torch Parts List217
- Torch Consumables Installation220
- Patent Information223
Appendix 1: Cnc - Control Module Pcb Connections225
Appendix 2: Cnc226
- CNC Functions226
- CNC Input / Output Descriptions228
- Simplified CNC Circuit230
- CNC Connections232
- CNC Cable Color Code233
Appendix 3: Cooling Diagram234
Appendix 4: System Schematic 100A, 380-415V Pg 1236
Appendix 4: System Schematic 100A, 380-415V238
Appendix 5: System Schematic 100A, 380-415V Pg 2238
Appendix 6: System Schematic 200A, 380-415V240
Appendix 7: System Schematic 200A, 380-415V242
Appendix 8: System Schematic 300A, 380-415V244
Appendix 9: System Schematic 300A, 380-415V246
Appendix 10: System Schematic 400A, 380-415V248
Appendix 11: System Schematic 400A, 380-415V250

ESAB 100i - Parts Wear

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