ESAB 100i - Standard Cutting 250 - 300 Amp

Manual 0560956430 177 TORCH DATA 100i-400i
Mild Steel
Flow Rates (SLPM / SCFH)
250A
O₂ Air
Preow
- / - 160 / 339
O₂ Plasma / Air Shield
Culow
36 / 76 132 / 279
Cartridge
Electrode
Shield
Shield Gas
Distributor
Tip
Plasma Gas
Distributor
Shield Retainer
Art # A-07917_AC
This Art Is For Reference ONLY
Shield Retainer Shield Cap
Shield Gas
Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211210 0559210047 0559210073 0559210027 0559210062 0559210005 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (O₂) Shield (Air)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 5/8 0.625 15 100 100 NA 100 147 0.170 0.7 0.300 0.250 0.5 0.400 115 0.6 0.167
- 3/4 0.750 15 100 100 NA 100 152 0.180 1.0 0.350 0.300 0.5 0.450 90 0.8 0.171
- 7/8 0.875 15 100 100 NA 100 154 0.190 1.4 0.350 0.300 0.5 0.450 70 1.0 0.170
- 1 1.000 15 100 100 NA 90 157 0.200 1.9 0.400 0.300 0.5 0.500 60 1.4 0.181
- 1 1/4 1.250 15 100 100 NA 100 160 0.200 2.5 0.400 0.300 0.5 0.500 43 1.8 0.191
- 1 1/2 1.500 15 100 100 NA 100 164 0.200 4.2 0.400 0.350 0.5 0.550 33 3.2 0.197
- 1 3/4 1.750 15 100 100 NA 100 171 0.200 1.0 Edge Start 0.5 Edge 23 1.0 0.197
- 2 2.000 15 100 100 NA 100 177 0.200 1.0 Edge Start 0.5 Edge 15 1.0 0.197
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (O₂) Shield (Air)
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
15 1.0 100 6.9 NA 6.9 146 4.2 0.6 7.3 6.0 0.5 9.8 3100 0.5 4.2
20 1.0 100 6.9 NA 6.9 153 4.6 1.1 8.9 7.6 0.5 11.4 2130 0.9 4.3
25 1.0 100 6.9 NA 6.3 157 5.0 1.8 10.0 7.6 0.5 12.5 1560 1.3 4.6
30 1.0 100 6.9 NA 6.7 159 5.1 2.3 10.2 7.6 0.5 12.7 1210 1.7 4.8
35 1.0 100 6.9 NA 6.9 162 5.1 3.4 10.2 8.3 0.5 13.4 960 2.5 4.9
40 1.0 100 6.9 NA 6.9 167 5.1 1.0 Edge Start 0.5 Edge 710 1.0 5.0
50 1.0 100 6.9 NA 6.9 176 5.1 1.0 Edge Start 0.5 Edge 410 1.0 5.0
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
25A Arc Current
Plasma (N₂) Shield (N₂)
Burn-through may
happen for thicknesses
< 1/16” (0.063”) /
1.6 mm.
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
15 / 1.0 80
60 /
4.1
NA
90 /
6.2
159 0.120 / 3.0 0.120 / 3.0 0 0.5
300 /
7620
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
8.05 Standard Cutting 250 - 300 Amp