ESAB 100i - Cutting Parameter Tables

Manual 0560956430 125 TORCH DATA 100i-400i
8.01 Standard Cutting Up To 100 Amp
Mild Steel
30A
O₂ Plasma / O₂ Shield
Flow Rates (SLPM / SCFH)
O₂ Air
Preow
4 / 8 16 / 33
Culow 15 / 32 - / -
Electrode
Shield Cap
Tip
Shield Gas
Distributor
Plasma Gas
Distributor
Cartridge
Shield Cup
This Art Is For Reference ONLY
Art # A-07958_AB
Shield Cup Shield Cap Shield Gas Distributor Tip Plasma Gas Distributor Electrode Cartridge
0559211201 0559210041 0559210071 0559210021 0559210061 0559210001 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut
Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (O₂) Shield (O₂)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts)
(in)
±0.005
(sec) (in) (in) (sec) (in) (ipm) (sec) (in)
20 - 0.036 60 40 70 N/A 25 105 0.080 0.2 0.090 0.060 0.8 0.120 130 0.2 0.058
16 - 0.060 60 40 70 N/A 25 111 0.080 0.3 0.090 0.060 0.7 0.120 70 0.3 0.077
14 - 0.075 60 40 70 N/A 25 111 0.100 0.4 0.100 0.080 0.6 0.150 65 0.4 0.081
12 - 0.105 60 40 70 N/A 25 111 0.110 0.4 0.100 0.080 0.6 0.150 55 0.4 0.084
10 - 0.135 60 40 70 N/A 25 112 0.130 0.5 0.125 0.120 0.5 0.200 50 0.5 0.087
- 3/16 0.188 60 40 70 N/A 25 116 0.150 0.6 0.150 0.150 0.4 0.250 30 0.6 0.080
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut
Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (O₂) Shield (O₂)
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts)
(mm)
±0.1
(sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
1 4.1 40 4.8 N/A 1.7 106 2.0 0.2 2.3 1.5 0.8 3.0 3090 0.2 1.5
1.5 4.1 40 4.8 N/A 1.7 111 2.0 0.3 2.3 1.5 0.7 3.0 1840 0.3 1.9
2 4.1 40 4.8 N/A 1.7 111 2.6 0.4 2.5 2.0 0.6 3.8 1620 0.4 2.1
2.5 4.1 40 4.8 N/A 1.7 111 2.7 0.4 2.5 2.0 0.6 3.8 1450 0.4 2.1
3 4.1 40 4.8 N/A 1.7 111 3.0 0.4 2.8 2.5 0.6 4.4 1340 0.4 2.2
4 4.1 40 4.8 N/A 1.7 114 3.5 0.5 3.4 3.4 0.5 5.6 1050 0.5 2.1
5 4.1 40 4.8 N/A 1.7 117 3.9 0.6 3.9 3.9 0.4 6.6 670 0.6 2.0
BOLD TYPE indicates maximum piercing parameters.