ESAB 100i - Standard Cutting 400 Amp

Manual 0560956430 195 TORCH DATA 100i-400i
8.07 Standard Cutting 400 Amp
Mild Steel
400A
O₂ Plasma / Air Shield
Flow Rates (SLPM / SCFH)
O₂ Air
Preow
- / - 232 / 491
Culow 33 / 70 203 / 430
Shield Cup Shield Cap Shield Gas Distributor Tip Plasma Gas Distributor Electrode / Tube Cartridge
0559211401 0559210154 0559210075 0559210029 0559210062
0559210006
9-7921
0559211400
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf
Width
@ Rec. Speed
Plasma (O₂) Shield (Air)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/2 0.500 15 80 90 - 80 154 0.200 0.3 0.400 0.200 0.2
Not Recommended without
Elevaon Height
150 0.2 0.195
- 5/8 0.625 15 80 90 - 80 154 0.200 0.4 0.400 0.300 0.2 130 0.3 0.200
- 3/4 0.750 15 80 90 - 80 154 0.200 0.6 0.400 0.300 0.2 115 0.8 0.215
- 7/8 0.875 15 80 90 - 80 159 0.200 0.9 0.400 0.500 0.2 100 0.9 0.200
- 1 1.000 15 80 90 - 80 161 0.200 1.1 0.400 0.550 0.2 80 0.9 0.200
- 1 1/4 1.250 15 80 90 - 80 162 0.200 1.5 0.400 0.650 0.2 60 1.3 0.220
- 1 1/2 1.500 15 80 90 - 80 166 0.200 4.0 0.450 0.600 0.2 45 2.5 0.230
- 1 3/4 1.750 15 80 90 - 80 169 0.200 4.5 0.450 0.650 0.2 40 4.0 0.225
- 2 2.000 15 80 90 - 80 170 0.200 7.0 0.450 0.750 0.2 30 6.0 0.225
- 2 1/4 2.250 15 80 90 - 80 170 0.200 3.5 Edge Start 0.2 25 3.5 0.235
- 2 1/2 2.500 15 80 90 - 80 181 0.200 3.0 Edge Start 0.2 15 3.0 0.235
- 3 3.000 15 80 90 - 80 193 0.200 3.0 Edge Start 0.2 10 3.0 0.300
- 3 1/2 3.500 15 80 90 - 80 217 0.200 3.0 Edge Start 0.2 4 3.0 0.360
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf
Width
@ Rec. Speed
Plasma (O₂) Shield (Air)
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm) (mm/ min) (sec) (mm)
12 1.0 80 6.2 - 5.5 154 5.1 0.3 10.2 4.5 0.2
Not Recommended without
Elevaon Height
3920 0.2 4.9
15 1.0 80 6.2 - 5.5 154 5.1 0.4 10.2 6.9 0.2 3440 0.3 5.0
20 1.0 80 6.2 - 5.5 155 5.1 0.7 10.2 9.1 0.2 2810 0.8 5.3
25 1.0 80 6.2 - 5.5 161 5.1 1.1 10.2 13.8 0.2 2100 0.9 5.1
30 1.0 80 6.2 - 5.5 162 5.1 1.4 10.2 15.8 0.2 1660 1.2 5.4
35 1.0 80 6.2 - 5.5 164 5.1 2.8 10.8 15.9 0.2 1330 1.9 5.7
40 1.0 80 6.2 - 5.5 167 5.1 4.1 11.4 15.6 0.2 1110 2.9 5.8
50 1.0 80 6.2 - 5.5 170 5.1 6.7 11.4 18.7 0.2 790 5.7 5.7
60 1.0 80 6.2 - 5.5 175 5.1 3.3 Edge Start 0.2 520 3.3 6.0
70 1.0 80 6.2 - 5.5 187 5.1 3.0 Edge Start 0.2 320 3.0 6.8
80 1.0 80 6.2 - 5.5 200 5.1 3.0 Edge Start 0.2 210 3.0 8.1
90 1.0 80 6.2 - 5.5 219 5.1 3.0 Edge Start 0.2 90 3.0 9.3
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height THC and CNC Delay
Control
Delay
Travel
Speed
Marking
quality
degrades as
thickness
decreases.
24A Arc Current
Plasma (N₂) Shield (N₂)
Burn-through
may happen for
thicknesses <
1/16” (0.063”) /
1.6mm.
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
15 / 1.0 50
50 /
3.4
NA 15 / 1.0 110 0.120 / 3.0 0.120 / 3.0 0 0.5 200 / 5080
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note2: Water source used for shield must be demineralized.
THC Pierce Delay values shown are the minimum values. It is recommended that this value should be increased depending on the applicaon.
This Art Is For Reference Only
Art# A-10270_AB
Shield Cup
Shield Cap
Shield Gas
Distributor
Tip
Gas
Distributor
Electrode
Tube
Cartridge Assembly