ESAB 100i - Table of Contents

TABLE OF CONTENTS
SECTION 1: SAFETY ......................................................................................... 11
1.01 Safety Precautions - ENGLISH ..........................................................................11
1.02 Précautions de sécurité - FRENCH CANADIAN .................................................16
SECTION 2: SPECIFICATIONS .............................................................................. 21
2.01 General Description Of The System ..................................................................21
2.02 Plasma Power Supply .......................................................................................21
2.03 Remote Arc Starter ...........................................................................................21
2.04 Gas Control Module ..........................................................................................21
2.05 Precision Plasma Cutting Torch ........................................................................21
2.06 Specifications & Electrical Requirements .........................................................22
2.07 Power Supply Dimensions ................................................................................24
2.08 Power Supply Rear Panel Features ...................................................................25
2.09 Gas Requirements ............................................................................................26
2.10 Gas Applications ...............................................................................................28
2.11 Torch Specifications .........................................................................................29
SECTION 3: INSTALLATION ................................................................................ 31
3.01 Installation Requirements .................................................................................31
3.02 System Layout 100i - 200i Amp ......................................................................32
3.03 System Layout 300i Amp .................................................................................. 33
3.04 System Layout 400i Amp .................................................................................. 33
3.05 Recommended Gas Supply Hose ...................................................................... 34
3.06 Leads and Cables All Amperage ........................................................................34
3.07 Lift the Power Supply .......................................................................................35
3.08 Connect Input Power and Ground Cables .........................................................36
3.09 Connect Work Cable and Pilot and Negative Leads ...........................................37
3.10 Ground Connections .........................................................................................38
3.11 Connect Coolant Leads .....................................................................................41
3.12 Connect Cables for CNC, Remote Arc Starter, Gas Selection, and Heat Exchanger
42
3.13 Handling and Installation of Fiber Optics ..........................................................43
3.14 Connect Cable and Gas Section Console Fiber Optic Cable to CCM ..................47
3.15 Set Switches on the Command - Control Module .............................................49
3.16 Height Control Connections ..............................................................................51
3.17 Gas Selection Console Installation ....................................................................52
3.18 Gas Control Unit Installation .............................................................................55
3.19 Fiber Optic Cable Installation from CCM to Gas Selection Console ...................58
3.20 Fiber Optic Cable Installation From Gas Selection Console to Gas Control Unit 60
3.21 Install Touch Screen CNC ..................................................................................63
3.22 External Cooler .................................................................................................64
3.23 Install Remote Arc Starter ................................................................................. 66
3.24 Connecting Torch ..............................................................................................73
3.25 Install Consumable Torch Parts ........................................................................75
3.26 Voltage Divider for iHC Torch Height Control ....................................................78