ESAB 100i - Page 8

TABLE OF CONTENTS
SECTION 4: OPERATION .................................................................................... 79
4.01 Power Supply Control Panel .............................................................................79
4.02 System Operation .............................................................................................79
4.03 CCM Status Codes ............................................................................................81
4.04 Gas Selection Console Status Codes ................................................................89
4.05 Gas Control Unit Status Codes ..........................................................................91
4.06 Remote Arc Starter Trouble Shooting ...............................................................94
SECTION 5: MAINTENANCE ................................................................................ 95
5.01 General Maintenance ........................................................................................95
5.02 External Coolant Filter Cleaning Procedure .......................................................95
5.03 Coolant Replacement Procedure ....................................................................... 96
SECTION 6: REPLACEMENT ASSEMBLIES & PARTS .................................................. 97
6.01 Replacement Power Supply ..............................................................................97
6.02 System Layout 100 - 200 Amp .........................................................................98
6.03 System Layout 300 Amp ...................................................................................98
6.04 System Layout 400 Amp ...................................................................................99
6.05 Recommended Gas Supply Hose ...................................................................... 99
6.06 Leads And Cables All Amperages ....................................................................100
6.07 Power Supply External Replacement Parts ....................................................102
6.08 Power Supply Replacement Parts - Upper Right Side .....................................103
6.09 Power Supply Replacement Parts - Lower Right Side ...................................104
6.10 Power Supply Replacement Parts - Rear Panel ..............................................105
6.11 Power Supply Replacement Parts - Left Side ..................................................106
6.12 Automated Gas Control System Replacement Components ...........................107
6.13 Gas Selection Console Replacement Parts ......................................................108
6.14 Gas Control Unit Replacement Parts ............................................................... 109
6.15 Remote Arc Starter (RAS) Replacement Parts ................................................110
SECTION 7: TORCH MAINTENANCE ...................................................................111
7.01 Consumable Removal .....................................................................................111
7.02 O-Ring Lubrication .........................................................................................112
7.03 Parts Wear ......................................................................................................113
7.04 Torch Consumables Installation ......................................................................114
7.05 Coolant Leak Trouble-Shooting ...................................................................... 116
8.0 TORCH OPERATION .................................................................................119
8.01 Standard Cutting Up To 100 Amp ...................................................................125
8.02 Bevel and Robotic Cutting Up To 100 Amp .....................................................147
8.03 Standard Cutting 150 - 200 Amp ....................................................................155
8.04 Robotic and Bevel Cutting 150 - 200 Amp ......................................................167
8.05 Standard Cutting 250 - 300 Amp ....................................................................177
8.06 Robotic and Bevel Cutting 250 - 300 Amp ......................................................185
8.07 Standard Cutting 400 Amp .............................................................................195
8.08 Robotic and Bevel Cutting 400 Amp ...............................................................205
8.09 TORCH PARTS LIST .......................................................................................217
8.10 Torch Consumables Installation ......................................................................220
8.11 PATENT INFORMATION ..................................................................................223