ESAB 100i - Standard Cutting 150 - 200 Amp

Manual 0560956430 155 TORCH DATA 100i-400i
Mild Steel
Flow Rates (SLPM / SCFH)
150A
O₂ Air
Preow
- / - 100 / 213
O₂ Plasma / Air Shield
Culow
59 / 126 81 / 171
Electrode
Shield Cap
Tip
Shield Gas
Distributor
Plasma Gas
Distributor
Cartridge
Shield Cup
This Art Is For Reference ONLY
Art # A-07958_AB
Shield Cup Shield Cap
Shield Gas
Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211201
≤ 3/4’’ / 0559210045
> 3/4’’ / 0559210046
0559210072 0559210025 0559210062 0559210004 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (O₂) Shield (Air)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/8 0.375 80 62 120 45 120 147 0.120 0.4 0.200 0.150 0.5 0.300 120 0.4 0.115
- 1/2 0.500 80 62 120 45 120 150 0.120 0.9 0.200 0.150 0.5 0.300 90 0.6 0.110
- 5/8 0.625 80 62 120 45 120 155 0.130 1.0 0.250 0.200 0.5 0.350 75 0.6 0.116
- 3/4 0.750 80 62 120 45 120 162 0.140 1.3 0.250 0.200 0.5 0.350 50 0.8 0.141
- 7/8 0.875 80 62 120 62 120 165 0.140 1.8 0.250 0.200 0.5 0.350 30 0.8 0.182
- 1 1.000 80 62 120 62 120 172 0.160 2.2 0.250 0.200 0.5 0.350 25 1.0 0.180
- 1 1/4 1.250 80 62 120 62 120 172 0.160 1.0 Edge Start 0.5 Edge 25 1.0 0.170
- 1 1/2 1.500 80 62 120 62 120 175 0.160 1.0 Edge Start 0.5 Edge 15 1.0 0.190
- 2 2.000 80 62 120 62 120 184 0.160 1.0 Edge Start 0.5 Edge 9 1.0 0.195
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (O₂) Shield (Air)
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
10 5.5 62 8.3 45 8.3 147 3.0 0.5 5.1 3.8 0.5 7.6 2930 0.4 2.9
12 5.5 62 8.3 45 8.3 149 3.0 0.8 5.1 3.8 0.5 7.6 2450 0.6 2.8
15 5.5 62 8.3 45 8.3 154 3.2 1.0 6.0 4.7 0.5 8.5 2010 0.6 2.9
20 5.5 62 8.3 50 8.3 163 3.6 1.4 6.4 5.1 0.5 8.9 1120 0.8 3.9
25 5.5 62 8.3 62 8.3 171 4.0 2.1 6.4 5.1 0.5 8.9 650 1.0 4.6
30 5.5 62 8.3 62 8.3 171 4.1 1.0 Edge Start 0.5 Edge 710 1.0 4.2
35 5.5 62 8.3 62 8.3 174 4.1 1.0 Edge Start 0.5 Edge 510 1.0 4.6
40 5.5 62 8.3 62 8.3 176 4.1 1.0 Edge Start 0.5 Edge 360 1.0 4.8
50 5.5 62 8.3 62 8.3 183 4.1 1.0 Edge Start 0.5 Edge 240 1.0 4.9
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
20A Arc Current
Plasma (N₂) Shield (N₂)
Burn-through may
happen for thicknesses
< 1/16” (0.063”) /
1.6 mm.
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
20 / 1.4 60
60 /
4.1
120
80 /
5.5
142 0.120 / 3.0 0.120 / 3.0 0 0.4
300 /
7620
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
8.03 Standard Cutting 150 - 200 Amp