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ESAB 100i - Page 130

ESAB 100i
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TORCH DATA 100i-400i 130 Manual 0560956430
Mild Steel
Flow Rates (SLPM / SCFH)
50A
O₂ Air
Preow
- / - 30 / 63
O₂ Plasma / Air Shield
Culow
6 / 14 12 / 26
Electrode
Shield Cap
Tip
Shield Gas
Distributor
Plasma Gas
Distributor
Cartridge
Shield Cup
This Art Is For Reference ONLY
Art # A-07958_AB
Shield Cup Shield Cap
Shield Gas
Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211201 0559210042 0559210071 0559210022 0559210061 0559210001 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (O₂) Shield (Air)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
14 - 0.075 70 28 120 20 120 130 0.060 0.0 0.080 0.040 0.8 0.100 280 0.0 0.040
12 - 0.105 70 28 120 20 120 130 0.060 0.0 0.080 0.040 0.8 0.100 270 0.0 0.052
10 - 0.135 70 28 120 20 120 126 0.040 0.4 0.080 0.040 0.4 0.100 160 0.4 0.044
- 3/16 0.188 70 28 120 40 120 130 0.060 0.4 0.100 0.060 0.4 0.110 100 0.4 0.054
- 1/4 0.250 70 28 120 40 120 132 0.060 0.4 0.100 0.060 0.4 0.110 90 0.4 0.062
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (O₂) Shield (Air)
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
2 4.8 28 8.3 20 8.3 130 1.5 0.0 2.0 1.0 0.8 2.5 7080 0.0 1.1
2.5 4.8 28 8.3 20 8.3 130 1.5 0.0 2.0 1.0 0.8 2.5 6910 0.0 1.3
3 4.8 28 8.3 20 8.3 128 1.3 0.2 2.0 1.0 0.6 2.5 5640 0.2 1.2
4 4.8 28 8.3 28 8.3 128 1.2 0.4 2.2 1.2 0.4 2.6 3410 0.4 1.2
5 4.8 28 8.3 40 8.3 130 1.5 0.4 2.5 1.5 0.4 2.8 2500 0.4 1.4
6 4.8 28 8.3 40 8.3 132 1.5 0.4 2.5 1.5 0.4 2.8 2340 0.4 1.5
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
18A Arc Current
Plasma (N₂) Shield (N₂)
Burn-through may
happen for thicknesses
< 1/16” (0.063”) /
1.6 mm.
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
20 / 1.4 40
40 /
2.8
75
80 /
5.5
143 0.120 / 3.0 0.120 / 3.0 0 0.4
300 /
7620
BOLD TYPE indicates maximum piercing parameters.

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