ESAB 100i - Page 133

Manual 0560956430 133 TORCH DATA 100i-400i
Aluminum
Flow Rates (SLPM / SCFH)
50A
Air
Preow
60 / 128
Air Plasma / Air Shield
Culow
50 / 106
Electrode
Shield Cap
Tip
Shield Gas
Distributor
Plasma Gas
Distributor
Cartridge
Shield Cup
This Art Is For Reference ONLY
Art # A-07958_AB
Shield Cup Shield Cap
Shield Gas
Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211201 0559210142 0559210080 0559210123 0559210061 0559210103 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (Air) Shield (Air)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- - 0.064 100 60 120 75 120 124 0.100 0.0 0.125 0.120 0.4 0.200 140 0.0 0.060
- - 0.079 100 60 120 75 120 124 0.102 0.0 0.125 0.120 0.4 0.200 117 0.0 0.063
- - 0.097 100 60 120 75 120 125 0.105 0.0 0.125 0.120 0.4 0.200 90 0.0 0.067
- - 0.120 100 60 120 75 120 129 0.110 0.0 0.125 0.120 0.4 0.200 60 0.0 0.068
- 3/16 0.188 100 60 120 75 120 133 0.120 0.2 0.125 0.120 0.2 0.200 40 0.2 0.074
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(Air)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (Air) Shield (Air)
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
2 6.9 60 8.3 75 8.3 124 2.6 0.0 3.2 3.0 0.4 5.1 2990 0.0 1.6
2.5 6.9 60 8.3 75 8.3 125 2.7 0.0 3.2 3.0 0.4 5.1 2240 0.0 1.7
3 6.9 60 8.3 75 8.3 129 2.8 0.0 3.2 3.0 0.4 5.1 1590 0.0 1.7
4 6.9 60 8.3 75 8.3 131 2.9 0.1 3.2 3.0 0.3 5.1 1240 0.1 1.8
5 6.9 60 8.3 75 8.3 134 3.1 0.2 3.2 3.0 0.2 5.1 950 0.2 1.9
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
16A Arc Current
Plasma (N₂) Shield (N₂)
Burn-through may
happen for thicknesses
< 1/16” (0.063”) /
1.6 mm.
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
20 / 1.4 40
40 /
2.8
75
80 /
5.5
120 0.120 / 3.0 0.120 / 3.0 0 0.4
300 /
7620
BOLD TYPE indicates maximum piercing parameters.