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ESAB 100i - Page 143

ESAB 100i
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Manual 0560956430 143 TORCH DATA 100i-400i
Aluminum
Flow Rates (SLPM / SCFH)
100A
H35 N₂
Preow
- / - 62 / 132
H35 Plasma / N₂ Shield
Culow
24 / 51 51 / 107
Electrode
Shield Cap
Tip
Shield Gas
Distributor
Plasma Gas
Distributor
Cartridge
Shield Cup
This Art Is For Reference ONLY
Art # A-07958_AB
Shield Cup Shield Cap
Shield Gas
Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211201 0559210145 0559210080 0559210126 0559210061 0559210106 0559211200
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (H35) Shield (N₂)
ga (in) inch (psi) Ball (psi) Ball (psi) (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 3/8 0.375 40 67 120 62 120 152 0.154 0.2 0.250 0.200 0.4 0.350 60 0.2 0.105
- 1/2 0.500 40 67 120 62 120 158 0.150 0.2 0.250 0.200 0.4 0.350 50 0.2 0.110
- 5/8 0.625 40 67 120 62 120 160 0.150 0.5 0.250 0.200 0.2 0.350 35 0.5 0.110
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (H35) Shield (N₂)
(mm) (Bar) Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
10 2.8 67 8.3 62 8.3 153 3.9 0.2 6.4 5.1 0.4 8.9 1490 0.2 2.7
12 2.8 67 8.3 62 8.3 157 3.8 0.2 6.4 5.1 0.4 8.9 1330 0.2 2.8
15 2.8 67 8.3 62 8.3 159 3.8 0.4 6.4 5.1 0.3 8.9 990 0.4 2.8
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
18A Arc Current
Plasma (N₂) Shield (N₂)
Burn-through may
happen for thicknesses
< 1/16” (0.063”) /
1.6 mm.
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
20 / 1.4 50
40 /
2.8
75
80 /
5.5
125 0.120 / 3.0 0.120 / 3.0 0 0.7
300 /
7620
BOLD TYPE indicates maximum piercing parameters.

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