ESAB 100i - Page 164

TORCH DATA 100i-400i 164 Manual 0560956430
Aluminum
Flow Rates
200A
N₂ (SLPM / SCFH) H₂O (GPH / LPH)
Preow
13 / 28 5 / 19
N₂ Plasma / H₂O Shield
Culow
28 / 59 5 / 19
Cartridge
Electrode
Shield
Shield Gas
Distributor
Tip
Plasma Gas
Distributor
Shield Retainer
Art # A-07917_AC
This Art Is For Reference ONLY
Shield Retainer Shield Cap
Shield Gas
Distributor
Tip Plasma Gas Distributor Electrode Cartridge
0559211211 0559210150 0559210082 0559210129 0559210063 0559210107 0559211300
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (N₂) Shield (H₂O)
ga (in) inch (psi) Ball (psi) Ball (psi)* (Volts) (in) ±0.005 (sec) (in) (in) (sec) (in) (ipm) (sec) (in)
- 1/2 0.500 20 100 90 5 55 168 0.250 0.3 0.200 0.150 0.2 0.300 110 0.3 0.120
- 5/8 0.625 20 80 100 5 55 170 0.300 0.7 0.250 0.200 0.2 0.350 105 0.5 0.126
- 3/4 0.750 20 80 100 5 55 175 0.300 0.9 0.250 0.200 0.2 0.350 90 0.6 0.127
- 7/8 0.875 20 80 100 5 55 180 0.300 1.2 0.250 0.200 0.2 0.350 75 0.8 0.133
- 1 1.000 20 80 100 5 55 194 0.350 1.6 0.300 0.250 0.2 0.400 50 1.0 0.144
- 1 1/4 1.250 20 80 100 5 55 208 0.400 3.4 0.350 0.300 0.2 0.450 25 2.0 0.180
- 1 1/2 1.500 20 80 100 5 55 210 0.400 0.8 Edge Start 0.2 Edge 20 0.8 0.197
- 1 3/4 1.750 20 80 100 5 55 212 0.400 0.8 Edge Start 0.2 Edge 18 0.8 0.201
- 2 2.000 20 80 100 5 55 215 0.400 0.8 Edge Start 0.2 Edge 12 0.8 0.204
Manual Gas Control Advanced Torch Height Control (THC) Basic THC CNC Control
Material
Thickness
Pre Flow
Pressure
(N₂)
Cut Flow Rates / Pressures
Arc
Voltage
Cut Height
THC
Pierce
Delay
Pierce
Ignion
Height
Elevaon
Height
Control
Delay
Pierce
Height
without
Elevaon
Travel
Speed
CNC
Moon
Delay
Max Kerf Width
@ Rec. Speed
Plasma (N₂) Shield (H₂O)
(mm) (Bar) Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec) (mm) (mm) (sec) (mm)
(mm/
min)
(sec) (mm)
12 1.4 100 6.1 5 3.8 168 6.1 0.2 4.8 3.5 0.2 7.3 2820 0.3 3.0
15 1.4 85 6.7 5 3.8 169 7.3 0.6 6.0 4.7 0.2 8.5 2700 0.4 3.2
20 1.4 80 6.9 5 3.8 176 7.6 1.0 6.4 5.1 0.2 8.9 2170 0.7 3.3
25 1.4 80 6.9 5 3.8 192 8.7 1.5 7.5 6.2 0.2 10.0 1350 1.0 3.6
30 1.4 80 6.9 5 3.8 204 9.8 2.9 8.5 7.3 0.2 11.1 810 1.7 4.3
35 1.4 80 6.9 5 3.8 209 10.2 0.8 Edge Start 0.2 Edge 530 0.8 5.0
40 1.4 80 6.9 5 3.8 211 10.2 0.8 Edge Start 0.2 Edge 490 0.8 5.0
50 1.4 80 6.9 5 3.8 215 10.2 0.8 Edge Start 0.2 Edge 320 0.8 5.2
Marking
Pre Flow
Pressure
(N₂)
Marking Flow Rates /
Pressures
Arc
Voltage
Marking
Height
Pierce Ignion Height
THC and CNC
Delay
Control
Delay
Travel
Speed
Marking quality
degrades as
thickness
decreases.
20A Arc Current
Plasma (N₂) Shield (N₂)
Burn-through may
happen for thicknesses
< 1/16” (0.063”) /
1.6 mm.
(psi) /
(Bar)
Ball
(psi) /
(Bar)
Ball
(psi) /
(Bar)
(Volts)
(in) ±0.005 /
(mm) ±0.1
(in) ±0.005 / (mm) ±0.1 (sec) (sec)
(ipm) /
(mm/ min)
15 / 1.0 80
60 /
4.1
NA
80 /
5.5
140 0.120 / 3.0 0.120 / 3.0 0 0.4
300 /
7620
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Note 2: Water source used for shield must be demineralized.