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EWM PHOENIX 421 EXPERT forceArc - Page 6

EWM PHOENIX 421 EXPERT forceArc
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Contents
For your safety
6 Item No.: 099-004833-EWM01
5.5.2
RINT X11 robot interface..............................................................................................81
5.5.3 BUSINT X10 Industrial bus interface............................................................................81
5.5.4 DVINT X11 Wire feed interface ....................................................................................81
5.5.5 PC Interfaces................................................................................................................81
5.5.6 Setting options, internal ................................................................................................81
5.5.6.1 Switching between Push/Pull and intermediate drive ...................................81
5.6 Key switch....................................................................................................................................82
5.7 Operating time counter.................................................................................................................82
5.8 Remote control.............................................................................................................................83
5.8.1 R10 manual remote control ..........................................................................................83
5.8.2 Manual remote control R20 ..........................................................................................84
5.8.3 R40 manual remote control ..........................................................................................84
5.9 Advanced functions on the welding machine control...................................................................85
5.9.1 Displaying JOB information ..........................................................................................85
5.9.2 Organising JOBs...........................................................................................................85
5.9.2.1 Creating a new JOB in the memory or copying a JOB .................................86
5.9.2.2 Loading special jobs (SP1 to SP3)................................................................86
5.9.2.3 Loading an existing JOB from the free memory............................................86
5.9.2.4 Using Block mode (Block JOB).....................................................................87
5.9.2.5 Resetting an existing JOB to the factory setting (Reset JOB) ......................87
5.9.3 Switching the Hold function on and off .........................................................................88
5.9.4 WF speed switching (absolute / relative)......................................................................88
5.9.5 Resetting JOBs to status on delivery (Reset ALL) .......................................................89
5.10 Advanced functions on the wire feed unit control ........................................................................90
5.10.1 Special parameter, “M3.70/M3.71”...............................................................................90
5.10.1.1 Special parameters list................................................................................90
5.10.1.2 Selecting, changing and saving parameters...............................................91
5.10.1.3 Reset to factory settings..............................................................................91
5.10.1.4 Ramp time for wire inching (P1)..................................................................91
5.10.1.5 Program "0", releasing the program block (P2)...........................................91
5.10.1.6 Display mode torch power control (P3).......................................................91
5.10.1.7 Program limit (P4) .......................................................................................91
5.10.1.8 Special cycle in the operating modes special latched and non-latched
(P5) 92
5.10.1.9 Enabling special JOBs SP1 to SP3 (P6).....................................................92
5.10.1.10 Correction operation, threshold value setting (P7)....................................92
5.10.1.11 Program changeover with standard torch (P8) .........................................93
5.10.1.12 N cycle setting...........................................................................................95
5.10.1.13 Latched/special-latched tap start (P9).......................................................95
5.10.1.14 "Single or dual operation" (P10) setting....................................................95
5.10.1.15 Latched special tapping time setting (P11)...............................................95
5.10.1.16 Software key switch (SCH) .......................................................................95
6 Commissioning.....................................................................................................................................96
6.1 General.........................................................................................................................................96
6.2 Area of application – proper usage..............................................................................................96
6.3 Installation....................................................................................................................................96
6.4 Mains connection .........................................................................................................................96
6.5 Machine cooling ...........................................................................................................................97
6.6 Adding coolant .............................................................................................................................97
6.6.1 List of coolants..............................................................................................................98
6.7 Workpiece lead, general ..............................................................................................................98
6.8 MIG/MAG welding........................................................................................................................99
6.8.1 Intermediate tube package connection.......................................................................100
6.8.1.1 Welding machine.........................................................................................100
6.8.1.2 Wire feed unit ..............................................................................................101
6.8.2 Welding torch connection ...........................................................................................102
6.8.3 Connection for workpiece lead ...................................................................................103
6.8.4 Fixing of the pin reel (adjustment of the pre-tensioning) ............................................104

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