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anyfeed SX Series
flexfactory anyfeed SX Series User Manual
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anyfeed SX Feeder
Series
Quick Setup and Use
r’s Guide
flexfactory ag
02.2009
flexfactory
ag
Giessenstrasse 15
CH
-8953 Dietikon
2
Table of Contents
Default Chapter
2
Table of Contents
2
List of Figures
4
List of Tables
6
1 Overview
8
Introduction
8
Technical Specifications
8
Figure 1-1 Anyfeed SX 240
8
Table 1-1 Technical Specifications
8
Alert Notation
9
Soand Emissions
9
Working Areas
9
Table 1-2 Alert Notation
9
Qualification of Personnel
10
Safety Equipment for Operators
10
Protection against Unauthorized Operation
10
Safety Aspects While Performing Maintenance
11
Risks that Cannot be Avoided
11
Risks Due to Incorrect Installation or Operation
11
What to Do in an Emergency Situation
11
How Can I Get Help
12
2 Unpacking
13
Opening up the Shipping Crate
13
Removing the Feeder from the Pallet
13
Figure 2-1 Anyfeed SX Parts
13
Figure 2-2 Mounting Rail Screws
13
Material Checklist
14
Figure 2-3 Handles for Lifting and Positioning
14
Figure 2-4 Anyfeed SX Feeder
14
Figure 2-5 SX Servo Power Cable
15
Figure 2-6 SX Logic Power Cable
15
Figure 2-7 RS232 Cable
15
Table 2-1 Material Checklist
15
Other Items You May Need to Set up Your Application
16
3 Installation
17
Introduction
17
Mechanical Installation
17
Figure 3-1 SX 240 Dimensions
18
Figure 3-2 SX 160 Dimensions
19
Figure 3-3 Feeder on Base Plate
20
Installing the Pneumatic Line for Compressed Air
21
Installing Cables and Power
21
Figure 3-4 Connecting the Pneumatic Line
21
Figure 3-5 Anyfeed SX Interface Panel Relevant Connection Points
22
Table 3-1 Anyfeed SX Connector Pinout
22
Table 3-2 Installing the Cables
23
Figure 3-6 RS232 Cable
24
Parallel I/O Cable
24
RS232 Cable Pinout
24
Table 3-3 Serial Cable Wiring Assignment
24
Testing the Installation
25
Figure 3-7 Front Interface Panel Leds
25
Figure 3-8 Hyperterminal Connection Settings
26
Figure 3-9 Hyperterminal ASCII Setup
26
Figure 3-10 HT ASCII Setup
26
Figure 3-11 Hyperterminal Main Window
27
Figure 3-12 Hyperterminal Main Window
28
Figure 3-13 Purge Gate in Open Position
28
Table 3-4 Syntax Test Commands
28
4 Operation with Serial Communications
29
Program Flow
29
Setting the Serial Communications Parameters
29
Table 4-1 Serial Communications Parameters
29
Serial Command Codes
30
Sending Commands to the Anyfeed SX
30
Table 4-2 Command Symbols
30
Anyfeed SX Responses
34
Table 4-3 Serial Commands
34
Command Parameters Default Values
36
Table 4-4 Command Parameter Default Values
36
5 Operation with Parallel Communications
37
Preparing the Feeder for Parallel Communications
37
Figure 5-1 Removing the Front Interface Panel
37
Figure 5-2 Serial/Parallel Mode Jumper
38
Figure 5-3 Jumper Settings
38
Figure 5-4 Sticker
38
Figure 5-5 Parallel/Serial Switch
39
Parallel I/O Wiring Assignments
40
Table 5-1 Parallel I/O Cable Wiring Assignments
40
Signal Handshake
41
Figure 5-6 Signal Handshake Diagram
41
6 Maintenance and Settings
42
Periodic Maintenance
42
Removing and Installing the Feed Surface
42
Table 6-1 Maintenance
42
Retainer Speed Settings
43
Figure 6-2 Retainer
43
Figure 6-1 Feed Deck Beneath the Feed Surface (no Backlight Shown)
43
Figure 6-3 Screws on Bulk Container
44
Figure 6-4 Feed Deck
44
Figure 6-5 Screw to Set Retainer Speed
44
Figure 6-6 Feeder Back Plate
44
Figure 6-7 Valve Block
44
7 FOV Support Plate
45
Figure 7-1 Face Plate of the Feeder
45
Figure 7-2 Dismount the Bunker
45
Figure 7-3 Pneumatic Line
46
Figure 7-4 Dismantle the Side Panels and the V-Rails
46
Figure 7-5 Dismantle the Backlight
46
Figure 7-6 FOV Support Plate and Screws
47
Figure 7-7 Feeder before Installing the FOV Support Plate
47
Figure 7-8 Slide in the FOV Support Plate
47
Figure 7-9 Tighten down the FOV Support Plate
47
Figure 7-10 Install the Backlight
48
Figure 7-11 Mount the V-Rails and the Side Panels
48
Figure 7-12 Mount the Bunker and Connect the Pneumatic Line
48
8 Backlight
49
Backlight Versions
49
Figure 8-1 Backlight G1 with Cable
49
Figure 8-2 Backlight G2 with Cable and LED Controller
49
Table 8-1 Backlight Versions
49
Preparing the Installation
50
Figure 8-3 Feed Platform and Front Cover
50
Installing the Backlight G1
51
Figure 8-4 Preparing the Backlight
51
Figure 8-5 Inserting the Backlight into the Feeder
51
Figure 8-6 Positioning the Backlight
51
Figure 8-7 Installing the Backlight Screws
51
Installieren des Backlight G2
52
Figure 8-8 Inserting the Backlight
52
Figure 8-9 Install the Backlight Screws
52
Installing the LED Controller
53
Figure 8-10 Cover Plate on the Feed Deck
53
Figure 8-11 Cable to the LED Controller
53
Figure 8-12 LED Controller (Mounted on a Bracket)
53
Figure 8-13 LED Controller and Connector
53
Figure 8-14 Switches on the LED Controller
54
Figure 8-15 LED Controller (Installed)
54
LED-Controller/ Backlight Settings
55
Table 8-2 Settings Flash/ Static Mode
55
Figure 8-16 LED Controller Connectors, DIP Switches, Status Leds
56
Figure 8-17 Connection between LED Controller and Front Panel
58
Function Check
59
Figure 8-18 LED on the Side of the Backlight
59
Figure 8-19 Check Leds on the Front Panel
59
Configuring the LED Controller
60
Figure 8-20 LED Controller
60
4
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flexfactory anyfeed SX Series Specifications
General
Brand
flexfactory
Model
anyfeed SX Series
Category
Industrial Equipment
Language
English
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