8
Troubleshooting, maintenance and disposal 117
Troubleshooting ......................................................................................................................................... 119
Safety.................................................................................................................................................... 119
Fault diagnosis...................................................................................................................................... 119
Care, maintenance and disposal ............................................................................................................... 123
General ................................................................................................................................................. 123
Safety.................................................................................................................................................... 123
Every start-up........................................................................................................................................ 123
Whenever the welding torch or torch hosepack is changed ................................................................. 123
Changing the torch hosepack, changing the interconnecting hosepack............................................... 124
Every 6 months ..................................................................................................................................... 124
Recognising faulty wearing parts .......................................................................................................... 124
Replacing the WF 25i Robacta Drive clamping lever............................................................................ 125
Replacing the WF 60i Robacta Drive CMT clamping lever................................................................... 125
Replacing the WF Robacta Drive gas-saver nozzle ............................................................................. 126
Replacing the SB 60i R inner liner ........................................................................................................ 127
Replacing the TPSi wire buffer wire guide ............................................................................................ 129
Changing the direction of operation of the TPSi wire buffer ................................................................. 130
Replacing the TPSi wire buffer lever..................................................................................................... 131
Fitting wearing parts to the torch body.................................................................................................. 132
Fitting wearing parts to the torch body - MTW 700 i ............................................................................. 132
Removing the CrashBox PAP from the robot ....................................................................................... 133
Disposal ................................................................................................................................................ 134
Technical data 135
SB 500i R, R left variant, PAP ................................................................................................................... 137
SB 500i R, R left variant, PAP .............................................................................................................. 137
SB 60i R..................................................................................................................................................... 138
SB 60i R................................................................................................................................................ 138
CrashBox /i ................................................................................................................................................ 139
CrashBox /i ........................................................................................................................................... 139
PushPull hosepack .................................................................................................................................... 141
General ................................................................................................................................................. 141
WF 25i Robacta Drive................................................................................................................................ 142
WF 60i Robacta Drive CMT ...................................................................................................................... 143
Robot welding torch ................................................................................................................................... 144
Interconnecting hosepacks ........................................................................................................................ 145
HP 70i ................................................................................................................................................... 145
HP 95i ................................................................................................................................................... 145
HP 120i ................................................................................................................................................. 145
HP 70i, HP PC Cable HD 70................................................................................................................. 145