NE-M Installation Guide H5692448
850050111 Issue 03 August 2017 2
Table of Contents
Table of Contents ............................................................................................................................................................................................................................. 2
Table of Figures ................................................................................................................................................................................................................................. 4
Table of Tables ................................................................................................................................................................................................................................... 5
Introduction ........................................................................................................................................................................................................................................ 6
Reference Documents .......................................................................................................................................................................................................... 6
Contact Information .............................................................................................................................................................................................................. 6
Product Description ........................................................................................................................................................................................................................ 7
Components............................................................................................................................................................................................................................ 10
Installation ........................................................................................................................................................................................................................................ 16
Preparation .............................................................................................................................................................................................................................. 16
Safety ................................................................................................................................................................................................................................ 16
Installation Tools ......................................................................................................................................................................................................... 16
Equipment Identification ......................................................................................................................................................................................... 16
Anchor Frame ......................................................................................................................................................................................................................... 17
Floor Mounted Frame ................................................................................................................................................................................................ 17
Battery or Battery Stand Mounted Frame ....................................................................................................................................................... 18
Sub-frame Mounted Systems: ............................................................................................................................................................................... 18
Ground Frame ........................................................................................................................................................................................................................ 19
Floor Mounted Frame ................................................................................................................................................................................................ 19
Battery or Battery Stand Mounted Frame ....................................................................................................................................................... 19
Connect Central Office Ground (COG) ........................................................................................................................................................................ 20
Connect Supplemental Frame ........................................................................................................................................................................................ 20
Connect Interframe Bus Bars ................................................................................................................................................................................ 21
Connect Interframe Secondary Voltage Cables............................................................................................................................................ 22
Connect Interframe Signal Cables....................................................................................................................................................................... 24
Set Supplemental Frame ID on BIC 10 .............................................................................................................................................................. 27
Install PV/AC Partition Kit – NE-M Eco systems only ........................................................................................................................................... 27
Connect Input Power .......................................................................................................................................................................................................... 30
Install Battery Trays............................................................................................................................................................................................................. 33
Install Batteries ..................................................................................................................................................................................................................... 33
Tray Mounted Batteries............................................................................................................................................................................................ 33
External Batteries ....................................................................................................................................................................................................... 34
Connect Batteries................................................................................................................................................................................................................. 35
Connect Tray Mounted Batteries......................................................................................................................................................................... 35
Connect External Batteries .................................................................................................................................................................................... 40
Connect Battery Probes ........................................................................................................................................................................................... 41
Verify Battery Bus Voltage and Polarity ..................................................................................................................................................................... 41
Connect Load Wiring .......................................................................................................................................................................................................... 41
Verify Installation .................................................................................................................................................................................................................. 47
Install Controller ................................................................................................................................................................................................................... 48
Install Pulsar Plus ........................................................................................................................................................................................................ 48
Install Millennium II .................................................................................................................................................................................................... 54
Install BSM6 Modem .................................................................................................................................................................................................. 58
Install Optional Controller Peripherals ............................................................................................................................................................. 58
Install Rectifiers/Converters ............................................................................................................................................................................................ 58
Install Rectifiers ........................................................................................................................................................................................................... 60
Verify Rectifier Positions .......................................................................................................................................................................................... 61
Install Converters ........................................................................................................................................................................................................ 62
Install Battery Voltage Temp (VT)-Probes ................................................................................................................................................................. 62
Install Aux Display (NE830A) Alarm Cable (Optional).......................................................................................................................................... 62
Configure Controller – Minimum ................................................................................................................................................................................... 63
Configure Pulsar Controller .................................................................................................................................................................................... 63
Configure Millennium II Controller ...................................................................................................................................................................... 65
Acceptance Testing ....................................................................................................................................................................................................................... 68
Troubleshooting .............................................................................................................................................................................................................................. 71
System ....................................................................................................................................................................................................................................... 71
Rectifiers/Converters .......................................................................................................................................................................................................... 78
Voltage Temp (VT)-Probes ................................................................................................................................................................................................ 79
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