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Generic Onyx 50 User Manual
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- 134 -
Loose standing nut
and spark plug and r
emove cylinder cap
.
13.4 Cylinder
cap inspection
Check whether cy
linder cap is broken.
Check flatness of cyli
nder cap bottom surface.
Usage limit: 0.04mm
。
13.5 Installation of cylinder cap
Install according
to reversed sequence of rem
oval.
A
ir
director
Standing
nut
C
ylinder
cap
Spark
plug
Ruler
Tester
Cylinder
cap
135
137
Table of Contents
Default Chapter
3
Table of Contents
3
Preface
9
Preparing Documents
10
Special Tools
15
Inspection/Adjustment
40
Air Filter
40
Ignition Timing
40
Oil Level
44
Spark Plug
45
Battery Removal
47
Idle Speed Adjustment
48
Gear Oil
49
Drive Belt
50
Inspection and Maintenance of Electrical System
55
Charging System
56
1 Battery/Charging System
57
Preparing Documents
57
Battery/Charging System
57
Failure Diagnosis
58
Charging System
60
Rectifier
61
Magnetor Charging Coil
62
Replacement of Magnetor
63
2 Ignition System
65
Preparing Documents
66
Failure Diagnosis
67
Checking the Ignition System
68
CDI Group
70
Ignition Coil
71
Trigger
72
3 Activation System
74
Preparing Documents
74
Failure Diagnosis
75
Starting Motor
75
Starting Relay
77
4 Bulbs/Switches/Meters
79
Preparing Documents
81
Failure Diagnosis
81
Headlight Bulb Replacement
81
Front Turn Signal Lamp Bulb Replacement
82
Taillight/Rear Turn Signal Lamp Replacement
82
Meters
83
Main Switches
83
Speakers
83
Combined Switch
84
Examination and Maintenance of Chassis
85
5 Brake
88
Maintenance Instruction
88
Failure Diagnosis
89
Front Fluid Brake
89
Rear Drum Brake
91
6 Body Panel
93
Front Wheel
96
Front Suspension
97
Steering Handle
98
7 Front Wheel/Front Suspension
99
Preparation Documents
99
Front Wheel/Front Suspension
99
Failure Diagnosis
100
Bearing Replacement
102
Front Fork
103
Rear Wheel
106
8 Rearwheel/Rear Suspension
108
Preparing Documents
108
Failure Diagnosis
108
Rearwheel/Rear Suspension
108
Rear Shock Absorber
110
Inspection and Adjustment
110
9 Fuel Tank/Seat
111
Fuel Tank
113
Failure Diagnosis
116
Fuel Tank/Seat
116
Preparation Documents
116
10 Removal / Installation of Motor
119
Preparation Documents
119
Failure Diagnosis
119
Removal of Motor
120
Installation of Motor
121
Inspection and Maintenance of Motor
122
Lubrication System
123
11 Lubricaiton System
124
Preparation Documents
124
Failure Diagnosis
124
Machine Oil Pump
125
12 Carburetor
128
Preparation Documents
129
Failure Diagnosis
130
Removal of Carburetor
130
Throttle Cable
130
Disassembly of Carburetor
131
Installation and Adjustment
132
13 Cylinder Cap
135
Preparation Documents
135
Failure Diagnosis
135
Cylinder Cap Inspection
136
Installation of Cylinder Cap
136
14 Cylinder Body and Piston
137
Preparation Documents
139
Failure Diagnosis
140
Cylinder Body
140
Piston
141
Piston Ring
142
Installation of Piston
144
15 Driving /Clutch/Driven Wheel/Foot Driving Device
148
Preparation Documents
148
Failure Diagnosis
148
Left Crankcase Cover
149
Driving Disc
149
Clutch/Driven Wheel
151
Detach Clutch and Driven Wheel
153
Install
157
Foot Starting Device
157
Preparation Documents
160
Failure Diagnosis
160
Gear Box
160
Installation
161
17 ．Crankcase
163
Preparation Documents
163
Failure Diagnosis
163
Crankcase
164
Installation
166
18 Exhaust Gas Discharge Control System
168
Regular Maintenance Notes
168
Catalytic Transfer System
169
Mechanic Function of Exhaust Gas Discharge Control System
169
4
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Generic Onyx 50 Specifications
General
Brand
Generic
Model
Onyx 50
Category
Scooter
Language
English
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