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Inovance SV820N Series - User Manual

Inovance SV820N Series
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Preface ................................................................................................................... 3
Safety Information and Precautions .................................................................... 5
Chapter 1 Servo System Selection ......................................................................7
1.1 Model and Nameplate Description of the Servo Drive ............................................. 9
1.1.1 Model and Nameplate of the Servo Drive ............................................................................ 9
1.1.2 Unit Model (Maintenance Options) .................................................................................... 10
1.2 TechnicalSpecications ........................................................................................ 10
1.2.1 BasicSpecications ........................................................................................................... 10
1.2.2 EtherCATCommunicationTechnicalSpecications ........................................................... 12
1.3 SpecicationsoftheServoMotor ......................................................................... 13
1.3.1 Model and Nameplate Description of the Servo Drive ....................................................... 13
1.3.2 Motor Mechanical Characteristics ...................................................................................... 14
1.3.3 Motor Ratings .................................................................................................................... 15
1.3.4 Motor Overload Characteristics ......................................................................................... 16
1.3.5 Motor Allowed Radial and Axial Loads ............................................................................... 17
1.3.6 ElectricalSpecicationsoftheMotorBrake ....................................................................... 17
1.3.7 Motor Torque/Speed Characteristics ................................................................................. 18
1.4 TableofServoSystemCongurationSpecications ............................................. 21
1.5 BleederResistorSpecication .............................................................................. 21
1.6 Cables .................................................................................................................. 21
1.7 Connector Kit ........................................................................................................ 22
1.8 SystemConguration ............................................................................................ 22
1.8.1 CongurationoftheServoDrive ........................................................................................ 22
1.8.2 PowerSupply/DriveUnitConguration .............................................................................. 22
Chapter 2 Installation .........................................................................................23
2.1 Installation of the Servo Drive ............................................................................... 23
2.1.1 Installation Environment Requirements ............................................................................. 23
2.1.2 Requirements of the Installation Dimensions and Clearance ............................................. 24
2.1.3 Installation Method ............................................................................................................ 26
2.2 Installation of the Servo Motor .............................................................................. 28
2.2.1 Installation Environment Requirements ............................................................................. 28
2.2.2 Installation Precautions ..................................................................................................... 29
2.3 Physical Dimensions of the MS1H1 Series Motor ................................................. 31
Contents

Table of Contents

Questions and Answers

  • T
    Terry HallAug 20, 2025
    How to fix Inovance Servo Drives system parameter abnormal error E3.101?
    • R
      Ryan TerryAug 20, 2025
      If your Inovance Servo Drives are showing a system parameter abnormal error E3.101, here are potential solutions: * Restore the default settings (2002-20h=1) and rewrite the parameters. This addresses issues caused by changes in the total number of parameters, parameter values exceeding limits after software updates, control power voltage drops, or power failures during parameter storage. * If parameter writing limits have been exceeded, change the parameter writing method and rewrite the parameters. If the servo drive is faulty, consider replacing it. * If the issue occurred after a software upgrade, reset the servo drive model and servo motor model, and restore the default settings (2002-20h=1). * If the servo drive is faulty, replace it.
  • F
    Frank Armstrong IIIAug 23, 2025
    Why Inovance SV820N display product model matching fault E3.120?
    • M
      Matthew FrancisAug 23, 2025
      The E3.120 error on Inovance Servo Drives indicates a product model matching fault. This can occur due to several reasons: * The motor model and drive model do not match, the parameter setting is incorrect, or the inverter module recognition is incorrect. To resolve this, set 2000-01h (Motor SN) correctly according to the motor nameplate or use a matching motor. * The power rating of the servo motor does not match that of the servo drive. Replace the mismatched products, referring to the '1.4 Table of Servo System Configuration Specifications'. * Settings of the inverter model do not match auto-recognition results. To fix this, set 2001-10h the same as 2001-62h or replace the inverter module.
  • M
    mjamesAug 26, 2025
    What to do for Inovance Servo Drives motor overload error E3.620?
    • J
      Jennifer KennedyAug 26, 2025
      When Inovance Servo Drives show a motor overload error E3.620, it means the motor's heat accumulation has reached a critical level. To address this: * Use a servo drive of larger capacity and a matching servo motor. * Reduce the load on the motor. * Increase the acceleration/deceleration time to reduce stress on the motor.
  • S
    Susan TorresAug 28, 2025
    How to troubleshoot Inovance SV820N internal program abnormal error E3.105?
    • S
      sandra30Aug 28, 2025
      If your Inovance Servo Drives are displaying an internal program abnormal error E3.105, consider the following steps: * Restore the default setting (2002-20h=1), and power on the system again. This can resolve issues related to an abnormal number of parameters during EEPROM read/write operations, abnormal parameter data ranges (often after software updates), or an EEPROM fault. * If the servo drive is faulty, replace it.
  • J
    jean45Aug 30, 2025
    What causes Inovance SV820N bleeder resistor overload error E3.920?
    • J
      Jeremiah LiAug 30, 2025
      The E3.920 error code on Inovance Servo Drives indicates a bleeder resistor overload. This occurs when the accumulative heat of the bleeder resistor exceeds the setting value. The suggested solution is to replace or adjust the power supply according to the specifications.
  • M
    Maria JohnsonSep 2, 2025
    What causes Inovance Servo Drives to show servo drive overload error E3.610?
    • K
      Kristy BurgessSep 2, 2025
      If Inovance Servo Drives display error E3.610, it indicates a servo drive overload. This occurs when heat accumulation within the servo drive reaches a fault level, requiring the servo drive to be replaced.
  • T
    timothymaynardSep 4, 2025
    What does error E3.130 mean on Inovance Servo Drives?
    • D
      Dale CamposSep 4, 2025
      Error E3.130 on Inovance Servo Drives means that different DIs (Digital Inputs) have been assigned the same function. To resolve this, allocate parameters that have been allocated with the same non-zero DI function No. with different DI functions. Then, turn the control power off and on again to allow the modifications to take effect.
  • D
    Donald LambertSep 7, 2025
    What to do if Inovance SV820N Servo Drives show invalid S-ON command error E3.121?
    • M
      mgraySep 7, 2025
      If your Inovance Servo Drives are showing an E3.121 error, this indicates an invalid S-ON command. This typically happens when a redundant S-ON signal is given while using certain auxiliary functions. The solution is to turn off the S-ON signal from the host controller.
  • L
    lburkeSep 9, 2025
    What causes abnormal communication initialization of coprocessor E3.102 in Inovance SV820N Servo Drives?
    • B
      brianmeyersSep 9, 2025
      Abnormal communication initialization of the coprocessor, indicated by error E3.102 in Inovance Servo Drives, can be due to a multi-core communication initialization fault, mismatched software versions between cores, or a faulty FPGA. Contact Inovance for technical support and update the software to ensure compatibility. If the FPGA is faulty, replace the servo drive.
  • N
    Norman BaileySep 12, 2025
    What does Inovance Servo Drives error E3.104 mean?
    • K
      karen44Sep 12, 2025
      Error E3.104 on Inovance Servo Drives indicates abnormal communication or interrupt timeout of the coprocessor. This is due to coprocessor or FPGA interrupt timeouts, or cyclic access timeouts among coprocessors. The solution is to replace the servo drive.

Summary

Preface

Safety Information and Precautions

Chapter 1 Servo System Selection

1.1 Model and Nameplate Description of the Servo Drive

Describes the model and nameplate details of the SV820N servo drive.

1.2 Technical Specifications

Provides technical specifications including basic and EtherCAT communication details.

1.3 Specifications of the Servo Motor

Details specifications for the servo motor, including model, mechanical, and rating data.

1.4 Table of Servo System Configuration Specifications

Presents a table of servo system configuration specifications for various models.

1.5 Bleeder Resistor Specification

Specifies the bleeder resistor requirements for the servo drive.

1.6 Cables

Lists recommended cables, their sizes, lengths, and appearance diagrams.

1.7 Connector Kit

Details the available connector kits for motors and servo drives.

1.8 System Configuration

Outlines the system configuration for servo drives and power supply units.

Chapter 2 Installation

2.1 Installation of the Servo Drive

Covers installation requirements for the servo drive, including environment and dimensions.

2.1.1 Installation Environment Requirements

Specifies the environmental conditions required for servo drive installation.

2.1.2 Requirements of the Installation Dimensions and Clearance

Details the physical dimensions and clearance requirements for installing the servo drive.

2.1.3 Installation Method

Explains the methods for installing the servo drive, including mounting diagrams.

2.2 Installation of the Servo Motor

Provides installation environment requirements and precautions for the servo motor.

2.2.1 Installation Environment Requirements

Specifies the environmental conditions for servo motor installation.

2.2.2 Installation Precautions

Lists important precautions for installing the servo motor, including on the shaft and encoder.

2.3 Physical Dimensions of the MS1 H1 Series Motor

Provides detailed physical dimensions for the MS1H1 series servo motors.

Chapter 3 Wiring

3.1 Servo Drive Main Circuit Wiring

Details the main circuit wiring for the servo drive, including terminal descriptions.

3.1.1 Main Circuit Terminals

Explains the main circuit terminal arrangement and functions of the servo drive.

3.1.2 Examples of Bleeder Resistor Incorrect Wiring

Illustrates incorrect wiring examples for the external bleeder resistor.

3.1.3 Recommended Models and Specifications of the Main Circuit Cables

Provides recommended main circuit cables and their specifications.

3.1.4 Power Supply Wiring Example

Shows wiring examples for single-phase and three-phase power supplies.

3.1.5 Precautions for Main Circuit Wiring

Lists essential precautions for wiring the main circuit of the servo drive.

3.1.6 Specifications of Main Circuit Peripheral Parts

Specifies recommended circuit breakers and contactors for the main circuit.

3.2 Wiring of Motor Cables Between Servo Drive and Servo Motor

Guides on wiring motor cables between the servo drive and servo motor.

3.3 Wiring of Power Cables Between the Servo Drive and Servo Motor

Details wiring for motor power cables, with and without brake.

3.3.1 Wiring of the Motor Power Cables with the Brake

Shows how to connect motor power cables when the motor has a brake.

3.3.2 Wiring of the Motor Power Cables without the Brake

Explains how to connect motor power cables when the motor does not have a brake.

3.4 Wiring of Encoder Cables

Provides instructions for wiring encoder cables, both incremental and absolute.

3.4.1 Connection of Series Incremental Encoder

Details the connection of series incremental encoder cables.

3.4.2 Connection of Absolute Encoder Cable

Explains how to connect the signal cable and battery box for absolute encoders.

3.5 Wiring to Control Signal Terminal CN1 of Servo Drive (DI;DO)

Guides on wiring digital input (DI) and digital output (DO) signals to CN1.

3.5.1 DI Circuit

Illustrates the wiring and configuration of digital input (DI) circuits.

3.5.2 DO Circuit

Illustrates the wiring and configuration of digital output (DO) circuits.

3.6 Wiring to Communication Signal Connectors (CN4;CN5)

Details wiring for EtherCAT communication signal connectors CN4 and CN5.

3.6.1 Wiring Diagram

Presents the network topology and wiring diagram for communication.

3.6.2 Selection of Communication Cables

Provides guidance on selecting appropriate EtherCAT communication cables.

3.7 Wiring of Signal Connector Between Background Communication and Online Upgrade (CN3)

Explains wiring for the Ethernet connector (CN3) used for background communication.

3.8 Anti-interference Measures for Electrical Wiring

Outlines measures to suppress electrical interference and ensure proper wiring.

3.8.1 Anti-interference Wiring Example and Grounding

Provides an example of anti-interference wiring and grounding practices.

3.8.2 Using a Noise Filter

Explains how to install and wire noise filters to reduce interference.

3.9 Precautions of Using Cables

Lists precautions for using cables, including bending, tension, and cable protection chains.

3.10 Overall Wiring

Presents an overall wiring diagram for the servo drive system.

Chapter 4 Operation Panel

4.1 Operation Panel Composition

Describes the composition of the operation panel, including LED display and buttons.

4.1.1 Appearance of the LED operation panel

Details the visual appearance of the LED operation panel.

4.2 Display of the Operation Panel

Explains the different display modes and transitions on the operation panel.

4.2.1 State Display

Describes the servo drive's state display, including ready, initialization, and running states.

4.2.2 Parameter Display

Details how parameters, function codes, and data are displayed on the panel.

4.3 Parameter Monitoring

Explains how to monitor various parameters like motor speed, torque, and voltage.

4.4 Parameter Setting

Guides on how to perform parameter settings using the servo drive keypad.

4.5 User Password

Covers setting and canceling user passwords for parameter access.

4.5.1 Setting User Password

Details the procedure for setting a user password on the operation panel.

4.5.2 Canceling User Password

Explains how to cancel the existing user password.

4.6 Jog Running

Provides instructions for performing jog running using the keypad.

4.6.1 Operation Method

Details the operation method for jog running via the keypad.

4.6.2 Exiting Jog Running

Explains how to exit the jog running mode.

4.7 DI;DO Function

Describes the Digital Input (DI) and Digital Output (DO) functions.

4.7.1 DI;DO Function Definition

Defines the functions and codes for DI and DO signals.

4.7.2 DI Function Setting

Details how to set the functions for Digital Input (DI) terminals.

4.7.3 DO Function Setting

Details how to set the functions for Digital Output (DO) terminals.

Chapter 5 Troubleshooting

5.1 Fault and Warning Grading

Classifies faults and warnings into severity levels and describes reset methods.

5.2 Communication Fault and Warning Code List

Lists communication faults, their types, resettability, and fault ranges.

5.3 Troubleshooting of Faults

Provides probable causes and corrective actions for various drive faults.

5.4 Troubleshooting of Warnings

Lists probable causes and corrective actions for various drive warnings.

5.5 Troubleshooting of Communication Faults

Addresses troubleshooting steps for communication-related faults.

Chapter 6 Trial Running

6.1 Check Before Running

Provides a checklist for wiring, environment, and mechanical conditions before running.

6.2 Power Supply Connection

Describes the power supply connection and initial status indication.

6.3 Jog Running via the Keypad

Explains how to perform jog running using the servo drive's keypad.

6.4 Jog Running via Commissioning Software

Details how to perform jog running using the commissioning software.

6.4.1 Communication Setting

Guides on setting communication parameters for the commissioning software.

6.4.2 Jog Running

Explains the interface and procedure for jog running in the software.

6.5 Cyclic Synchronous Position (CSP) Mode of SV820 N with AM600 Controller

Describes configuring CSP mode with an AM600 controller as master station.

6.5.1 Creating a Project

Steps for creating a new project in the AM600 controller software.

6.5.2 Communication Setting

Details on setting up communication between PC, controller, and servo drive.

6.5.3 Adding Devices for the Configuration

Guides on adding device XML files and performing system configuration.

6.5.4 Configuring the PDO Mapping for the Slave Station

Explains how to configure PDO mapping for slave stations in CSP mode.

6.5.5 Axis Scaling Settings

Details on setting axis scaling parameters for servo motor configuration.

6.5.6 PLC Program

Instructions for adding and editing PLC programs for motion control.

6.6 Commissioning SV820 N with Omron NJ Series Controller

Guides on commissioning the SV820N with an Omron NJ Series controller.

6.6.1 Network Configuration Settings

Details network configuration settings for EtherCAT communication.

6.6.2 Commnucation Data Configuration

Explains communication data configuration for motion control axis settings.

6.6.3 Program Control Operation

Describes how to enable servo drive running via PLC program control.

6.7 Performing the CSP Mode and NC Axis Jog Running with Beckhoff Controllers

Guides on configuring CSP mode and NC axis jog running with Beckhoff TwinCAT.

6.8 Servo Stop

Details servo stop modes (coast, zero-speed) and states (de-energized, position lock).

6.9 Conversion Factor Setting

Explains how to set conversion factors, including gear ratio calculations.

Appendix List of Object Groups

Parameter Address Structure

Explains the structure of parameter addresses based on CiA402 protocol.

Object Group 1000 h

Lists objects in group 1000h, including device type and version information.

Object Group 6000 h

Details objects in group 6000h, related to motion control parameters.

Inovance SV820N Series Specifications

General IconGeneral
SeriesSV820N
Enclosure RatingIP20
Control ModePosition control, Speed control, Torque control
CommunicationCANopen, EtherCAT
Protection FeaturesOvervoltage, undervoltage, overcurrent, overload, overtemperature, short circuit
AltitudeUp to 1000m (without derating), up to 4000m (with derating)
Cooling MethodForced air cooling

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