Contents
iii iii
Page No.Contents
Storage of the Machine ............................................................................... 92
Introduction ............................................................................................. 92
Storage Area .......................................................................................... 92
Prepare the Machine for Storage ........................................................... 92
Put the Machine into Storage ................................................................. 92
During Storage ....................................................................................... 92
Take the Machine Out of Storage ........................................................... 93
Routine Maintenance
Service Requirements ................................................................................. 95
Introduction ............................................................................................. 95
Owner/Operator Support ........................................................................ 95
Service/Maintenance Agreements ......................................................... 95
Initial Service and Inspection .................................................................. 95
Fit for Purpose Tests for Lifting Equipment ............................................. 96
Obtaining Replacement Parts ................................................................. 96
Health and Safety ........................................................................................ 97
Lubricants ............................................................................................... 97
Battery .................................................................................................... 99
Service Schedules ..................................................................................... 101
Introduction ........................................................................................... 101
How to Use the Service Schedules ...................................................... 101
Calendar Equivalents ........................................................................... 101
Pre-start Cold Checks, Service Points and Fluid Levels ...................... 102
Functional Test and Final Inspection .................................................... 106
Fluids, Lubricants and Capacities .............................................................. 108
Specifications ....................................................................................... 108
Coolant Mixtures .................................................................................. 109
Anti-Corrosion Additives ....................................................................... 109
Types of Fuel ........................................................................................ 110
Tools .......................................................................................................... 113
Toolbox ................................................................................................. 113
Carrying Tools onto the Machine .......................................................... 113
Prepare the Machine for Maintenance ...................................................... 114
Introduction ........................................................................................... 114
How to Make the Machine Safe (Loader Arm Lowered) ...................... 115
How to Make the Machine Safe (Loader Arms Raised) ....................... 115
Safety Mechanism ................................................................................ 116
Cleaning the Machine ................................................................................ 118
Introduction ........................................................................................... 118
Cleaning the Machine ........................................................................... 119
Checking for Damage ................................................................................ 120
Check the Machine Body and Structure ............................................... 120
Check the Seat and Seat Belt .............................................................. 120
Check the Tyres ................................................................................... 120
Check the Hydraulic Hoses and Fittings .............................................. 120
Checking the ROPS/FOPS Structure ................................................... 121
Greasing .................................................................................................... 122
Introduction ........................................................................................... 122
Preparing the Machine for Greasing .................................................... 122
Loader Arms and Shovel ...................................................................... 123
Centre Pivot, Rear Axle Pivots and Steer Rams .................................. 125
Cab Door Hinges .................................................................................. 125
Driveshafts ........................................................................................... 126
Automatic Greasing System (if fitted) ................................................... 127
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